Details
| Original language | English |
|---|---|
| Article number | 104 |
| Pages (from-to) | 1-16 |
| Number of pages | 16 |
| Journal | MATERIALS |
| Volume | 14 |
| Issue number | 1 |
| Publication status | Published - 29 Dec 2020 |
Abstract
As one of the oldest shaping manufacturing processes, forging and especially hot forging is characterized by extreme loads on the tool. The thermal load in particular is able to cause constant changes in the hardness of the surface layer, which in turn has a decisive influence on the numerical estimation of wear. Thus, also during numerical wear, modeling hardness changes need to be taken into account. Within the scope of this paper, a new implementation of a numerical wear model is presented, which, in addition to dynamic hardness models for the base material, can also take into account the properties of a nitride wear protection layer as a function of the wear depth. After a functional representation, the new model is applied to the wear calculation of a multi-stage industrial hot forging process. The applicability of the new implementation is validated by the evaluation of the occurring hardness, wear depths and the locally associated removal of the wear protection layer. Consecutively, a tool life calculation module based on the calculated wear depth is implemented and demonstrated. In general, a good agreement of the results is achieved, making the model suitable for detailed 2D as well as large 3D Finite Element calculations.
Keywords
- Archard model, Forging, Hardness modeling, Nitrided layer, Tool life, Wear calculation
ASJC Scopus subject areas
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In: MATERIALS, Vol. 14, No. 1, 104, 29.12.2020, p. 1-16.
Research output: Contribution to journal › Article › Research › peer review
}
TY - JOUR
T1 - Multi-Layer Wear and Tool Life Calculation for Forging Applications Considering Dynamical Hardness Modeling and Nitrided Layer Degradation
AU - Behrens, Bernd Arno
AU - Brunotte, Kai
AU - Wester, Hendrik
AU - Rothgänger, Marcel
AU - Müller, Felix
N1 - Funding Information: This research was funded by the German Research Foundation (Deutsche Forschungsge-meinschaft — DFG) and the German Federation of Industrial Research Associations (AiF), grant number DFG 397768783 and AiF 19647N.
PY - 2020/12/29
Y1 - 2020/12/29
N2 - As one of the oldest shaping manufacturing processes, forging and especially hot forging is characterized by extreme loads on the tool. The thermal load in particular is able to cause constant changes in the hardness of the surface layer, which in turn has a decisive influence on the numerical estimation of wear. Thus, also during numerical wear, modeling hardness changes need to be taken into account. Within the scope of this paper, a new implementation of a numerical wear model is presented, which, in addition to dynamic hardness models for the base material, can also take into account the properties of a nitride wear protection layer as a function of the wear depth. After a functional representation, the new model is applied to the wear calculation of a multi-stage industrial hot forging process. The applicability of the new implementation is validated by the evaluation of the occurring hardness, wear depths and the locally associated removal of the wear protection layer. Consecutively, a tool life calculation module based on the calculated wear depth is implemented and demonstrated. In general, a good agreement of the results is achieved, making the model suitable for detailed 2D as well as large 3D Finite Element calculations.
AB - As one of the oldest shaping manufacturing processes, forging and especially hot forging is characterized by extreme loads on the tool. The thermal load in particular is able to cause constant changes in the hardness of the surface layer, which in turn has a decisive influence on the numerical estimation of wear. Thus, also during numerical wear, modeling hardness changes need to be taken into account. Within the scope of this paper, a new implementation of a numerical wear model is presented, which, in addition to dynamic hardness models for the base material, can also take into account the properties of a nitride wear protection layer as a function of the wear depth. After a functional representation, the new model is applied to the wear calculation of a multi-stage industrial hot forging process. The applicability of the new implementation is validated by the evaluation of the occurring hardness, wear depths and the locally associated removal of the wear protection layer. Consecutively, a tool life calculation module based on the calculated wear depth is implemented and demonstrated. In general, a good agreement of the results is achieved, making the model suitable for detailed 2D as well as large 3D Finite Element calculations.
KW - Archard model
KW - Forging
KW - Hardness modeling
KW - Nitrided layer
KW - Tool life
KW - Wear calculation
UR - http://www.scopus.com/inward/record.url?scp=85098648023&partnerID=8YFLogxK
U2 - 10.3390/ma14010104
DO - 10.3390/ma14010104
M3 - Article
AN - SCOPUS:85098648023
VL - 14
SP - 1
EP - 16
JO - MATERIALS
JF - MATERIALS
SN - 1996-1944
IS - 1
M1 - 104
ER -