Monitoring of solidification crack propagation mechanism in pulsed laser welding of 6082 aluminum

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Philipp Von Witzendorff
  • Stefan Kaierle
  • Oliver Suttmann
  • Ludger Overmeyer

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
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Details

Original languageEnglish
Title of host publicationHigh-Power Laser Materials Processing
Subtitle of host publicationLasers, Beam Delivery, Diagnostics, and Applications V
PublisherSPIE
ISBN (electronic)9781628419764
Publication statusPublished - 18 Mar 2016
Externally publishedYes
EventHigh-Power Laser Materials Processing: Lasers, Beam Delivery, Diagnostics, and Applications V - San Francisco, United States
Duration: 16 Feb 201618 Feb 2016

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume9741
ISSN (Print)0277-786X
ISSN (electronic)1996-756X

Abstract

Pulsed laser sources with pulse durations in the millisecond regime can be used for spot welding and seam welding of aluminum. Seam welds are generally produced with several overlapping spot welds. Hot cracking has its origin in the solidification process of individual spot welds which determines the cracking morphology along the seam welding. This study used a monitoring unit to capture the crack geometry within individual spot welds during seam welding to investigate the conditions for initiation, propagation and healing (re-melting) of solidification cracking within overlapping pulsed laser welds. The results suggest that small crack radii and high crack angles with respect to welding direction are favorable conditions for crack healing which leads to crack-free seam welds. Optimized pulse shapes were used to produce butt welds of 0.5 mm thick 6082 aluminum alloys. Tensile tests were performed to investigate the mechanical strength in the as-welded condition.

Keywords

    Aluminum, Hot cracking, Pulsed laser welding

ASJC Scopus subject areas

Cite this

Monitoring of solidification crack propagation mechanism in pulsed laser welding of 6082 aluminum. / Von Witzendorff, Philipp; Kaierle, Stefan; Suttmann, Oliver et al.
High-Power Laser Materials Processing: Lasers, Beam Delivery, Diagnostics, and Applications V. SPIE, 2016. 97410H (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 9741).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Von Witzendorff, P, Kaierle, S, Suttmann, O & Overmeyer, L 2016, Monitoring of solidification crack propagation mechanism in pulsed laser welding of 6082 aluminum. in High-Power Laser Materials Processing: Lasers, Beam Delivery, Diagnostics, and Applications V., 97410H, Proceedings of SPIE - The International Society for Optical Engineering, vol. 9741, SPIE, High-Power Laser Materials Processing: Lasers, Beam Delivery, Diagnostics, and Applications V, San Francisco, United States, 16 Feb 2016. https://doi.org/10.1117/12.2209630
Von Witzendorff, P., Kaierle, S., Suttmann, O., & Overmeyer, L. (2016). Monitoring of solidification crack propagation mechanism in pulsed laser welding of 6082 aluminum. In High-Power Laser Materials Processing: Lasers, Beam Delivery, Diagnostics, and Applications V Article 97410H (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 9741). SPIE. https://doi.org/10.1117/12.2209630
Von Witzendorff P, Kaierle S, Suttmann O, Overmeyer L. Monitoring of solidification crack propagation mechanism in pulsed laser welding of 6082 aluminum. In High-Power Laser Materials Processing: Lasers, Beam Delivery, Diagnostics, and Applications V. SPIE. 2016. 97410H. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2209630
Von Witzendorff, Philipp ; Kaierle, Stefan ; Suttmann, Oliver et al. / Monitoring of solidification crack propagation mechanism in pulsed laser welding of 6082 aluminum. High-Power Laser Materials Processing: Lasers, Beam Delivery, Diagnostics, and Applications V. SPIE, 2016. (Proceedings of SPIE - The International Society for Optical Engineering).
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abstract = "Pulsed laser sources with pulse durations in the millisecond regime can be used for spot welding and seam welding of aluminum. Seam welds are generally produced with several overlapping spot welds. Hot cracking has its origin in the solidification process of individual spot welds which determines the cracking morphology along the seam welding. This study used a monitoring unit to capture the crack geometry within individual spot welds during seam welding to investigate the conditions for initiation, propagation and healing (re-melting) of solidification cracking within overlapping pulsed laser welds. The results suggest that small crack radii and high crack angles with respect to welding direction are favorable conditions for crack healing which leads to crack-free seam welds. Optimized pulse shapes were used to produce butt welds of 0.5 mm thick 6082 aluminum alloys. Tensile tests were performed to investigate the mechanical strength in the as-welded condition.",
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