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Modelling of dynamic scale layer growth considering temperature, time and alloying elements

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Tim Bergelt
  • Marcel Graf
  • Jan Hunze-Tretow
  • Bernd Arno Behrens

External Research Organisations

  • Chemnitz University of Technology (CUT)

Details

Original languageEnglish
Title of host publicationMetal Forming - 2024
EditorsDanuta Szeliga, Krzysztof Muszka
Pages482-492
Number of pages11
Publication statusPublished - 2024
Event20th International Conference on Metal Forming, 2024 - Krakow, Poland
Duration: 15 Sept 202418 Sept 2024

Publication series

NameMaterials Research Proceedings
Volume44
ISSN (Print)2474-3941
ISSN (electronic)2474-395X

Abstract

During hot forming of steel oxide scaling occurs at higher temperatures caused by reactions with oxide containing atmospheres. Three characteristic iron oxides exist for steel at temperatures above 570°C: Wustite (FeO), magnetite (Fe3O4) and hematite (Fe2O3). Scale layer formation is influenced by various process parameters, such as temperature, process time and furnace atmosphere. Additionally, the base material with different alloying elements (e.g. C, Cr, Si and Ni) also affects the scale layer formation. Therefor oxide scales are very difficult to handle in the entire manufacturing process. The aim of this work is to examine and evaluate the influence of temperature, time and the alloying elements C and Cr in association with the layer growth, layer composition and thermophysical properties for scale layers. Based on the achieved correlations, a model is developed, which is able to predict the scale formation and scale properties, depending on temperature, time and alloying elements. With rising temperature and time increasing layer thicknesses were observed. Further, the additional Cr ensured lower layer thicknesses compared to the unalloyed steels. The iron oxide distribution changed with rising temperature to higher oxide containing phases like magnetite and hematite. The mathematical model, developed based on this results, is able to calculate the resulting layer structure, thickness and thermophysical properties depending on temperature, time and chemical composition of the material.

Keywords

    Microstructure, Modelling, Scale Layer, Thermophysical Properties

ASJC Scopus subject areas

Cite this

Modelling of dynamic scale layer growth considering temperature, time and alloying elements. / Bergelt, Tim; Graf, Marcel; Hunze-Tretow, Jan et al.
Metal Forming - 2024. ed. / Danuta Szeliga; Krzysztof Muszka. 2024. p. 482-492 (Materials Research Proceedings; Vol. 44).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Bergelt, T, Graf, M, Hunze-Tretow, J, Behrens, BA & Lampke, T 2024, Modelling of dynamic scale layer growth considering temperature, time and alloying elements. in D Szeliga & K Muszka (eds), Metal Forming - 2024. Materials Research Proceedings, vol. 44, pp. 482-492, 20th International Conference on Metal Forming, 2024, Krakow, Poland, 15 Sept 2024. https://doi.org/10.21741/9781644903254-52
Bergelt, T., Graf, M., Hunze-Tretow, J., Behrens, B. A., & Lampke, T. (2024). Modelling of dynamic scale layer growth considering temperature, time and alloying elements. In D. Szeliga, & K. Muszka (Eds.), Metal Forming - 2024 (pp. 482-492). (Materials Research Proceedings; Vol. 44). https://doi.org/10.21741/9781644903254-52
Bergelt T, Graf M, Hunze-Tretow J, Behrens BA, Lampke T. Modelling of dynamic scale layer growth considering temperature, time and alloying elements. In Szeliga D, Muszka K, editors, Metal Forming - 2024. 2024. p. 482-492. (Materials Research Proceedings). doi: 10.21741/9781644903254-52
Bergelt, Tim ; Graf, Marcel ; Hunze-Tretow, Jan et al. / Modelling of dynamic scale layer growth considering temperature, time and alloying elements. Metal Forming - 2024. editor / Danuta Szeliga ; Krzysztof Muszka. 2024. pp. 482-492 (Materials Research Proceedings).
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AU - Bergelt, Tim

AU - Graf, Marcel

AU - Hunze-Tretow, Jan

AU - Behrens, Bernd Arno

AU - Lampke, Thomas

N1 - Publisher Copyright: © 2024, Association of American Publishers. All rights reserved.

PY - 2024

Y1 - 2024

N2 - During hot forming of steel oxide scaling occurs at higher temperatures caused by reactions with oxide containing atmospheres. Three characteristic iron oxides exist for steel at temperatures above 570°C: Wustite (FeO), magnetite (Fe3O4) and hematite (Fe2O3). Scale layer formation is influenced by various process parameters, such as temperature, process time and furnace atmosphere. Additionally, the base material with different alloying elements (e.g. C, Cr, Si and Ni) also affects the scale layer formation. Therefor oxide scales are very difficult to handle in the entire manufacturing process. The aim of this work is to examine and evaluate the influence of temperature, time and the alloying elements C and Cr in association with the layer growth, layer composition and thermophysical properties for scale layers. Based on the achieved correlations, a model is developed, which is able to predict the scale formation and scale properties, depending on temperature, time and alloying elements. With rising temperature and time increasing layer thicknesses were observed. Further, the additional Cr ensured lower layer thicknesses compared to the unalloyed steels. The iron oxide distribution changed with rising temperature to higher oxide containing phases like magnetite and hematite. The mathematical model, developed based on this results, is able to calculate the resulting layer structure, thickness and thermophysical properties depending on temperature, time and chemical composition of the material.

AB - During hot forming of steel oxide scaling occurs at higher temperatures caused by reactions with oxide containing atmospheres. Three characteristic iron oxides exist for steel at temperatures above 570°C: Wustite (FeO), magnetite (Fe3O4) and hematite (Fe2O3). Scale layer formation is influenced by various process parameters, such as temperature, process time and furnace atmosphere. Additionally, the base material with different alloying elements (e.g. C, Cr, Si and Ni) also affects the scale layer formation. Therefor oxide scales are very difficult to handle in the entire manufacturing process. The aim of this work is to examine and evaluate the influence of temperature, time and the alloying elements C and Cr in association with the layer growth, layer composition and thermophysical properties for scale layers. Based on the achieved correlations, a model is developed, which is able to predict the scale formation and scale properties, depending on temperature, time and alloying elements. With rising temperature and time increasing layer thicknesses were observed. Further, the additional Cr ensured lower layer thicknesses compared to the unalloyed steels. The iron oxide distribution changed with rising temperature to higher oxide containing phases like magnetite and hematite. The mathematical model, developed based on this results, is able to calculate the resulting layer structure, thickness and thermophysical properties depending on temperature, time and chemical composition of the material.

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