Modeling of Pore-Scale Capillary-Dominated Flow and Bubble Detachment in PEM Water Electrolyzer Anodes Using the Volume of Fluid Method

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Authors

  • Gergely Schmidt
  • Daniel Niblett
  • Vahid Niasar
  • Insa Neuweiler

External Research Organisations

  • Newcastle University
  • University of Manchester
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Details

Original languageEnglish
Article number074503
Number of pages16
JournalJournal of the Electrochemical Society
Volume171
Issue number7
Publication statusPublished - 3 Jul 2024

Abstract

Fluid dynamics models complement expensive experiments with limited measurement accuracy that investigate the mass transport in PEM water electrolysis. Here, a first-principle microscale model for oxygen transport is successfully validated that accounts for (1) uncertain transport processes in catalyst layers, (2) numerically challenging capillary-dominated two-phase flow and (3) bubble detachments in channels. We developed algorithms for the stochastic generation of geometries and for the coupling of flow and transport processes. The flow model is based on the volume of fluid method and reproduces experimentally measured pressure drops and bubble velocities within minichannels with a 30% and 20% accuracy, respectively, provided that the capillary number is above 2.1 × 10−7. At lower capillary numbers, excessive spurious currents occur. Correspondingly, two-phase flow simulations within the porous transport layers are stable at current densities above 0.5 A cm−2 and match operando gas saturation measurements within a 20% margin at relevant locations. The simulated bubble detachments occur at pore throats that agree with porosimetry and microfluidic experiments. The presented model allows explaining and optimizing mass transport processes in channels and porous transport layers. These were found to be negligibly sensitive to transport resistances within the catalyst layer, providing information on boundary conditions for future catalyst layer models.

Keywords

    bubble dynamics, capillary-dominated displacement, mass transport, multiphase flow, water electrolysis

ASJC Scopus subject areas

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Cite this

Modeling of Pore-Scale Capillary-Dominated Flow and Bubble Detachment in PEM Water Electrolyzer Anodes Using the Volume of Fluid Method. / Schmidt, Gergely; Niblett, Daniel; Niasar, Vahid et al.
In: Journal of the Electrochemical Society, Vol. 171, No. 7, 074503, 03.07.2024.

Research output: Contribution to journalArticleResearchpeer review

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AU - Niasar, Vahid

AU - Neuweiler, Insa

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