Modeling of air-assisted spray breakup of urea-water solution using a volume-of-fluid method

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Amit Naik
  • Markus Höltermann
  • Eric Lauer
  • Stefan Blodig
  • Friedrich Dinkelacker

Research Organisations

External Research Organisations

  • MAN Energy Solutions SE
View graph of relations

Details

Original languageEnglish
Pages (from-to)553-576
Number of pages24
JournalAtomization and Sprays
Volume29
Issue number6
Publication statusPublished - 2019

Abstract

Spray breakup is an important phenomenon for the injection of a urea-water solution in selective catalytic reduction systems for efficient reduction of NOx from diesel engine exhaust gas. The resulting spray distribution of the urea-water solution has a great effect on the efficiency of the SCR system and possibly determines the formation of urea deposits. For air-assisted liquid breakup in a hot gas, the volume-of-fluid (VOF) simulation model is suitable to capture the interface between the liquid and gaseous fluids. A three-dimensional computational fluid dynamics modeling for air-assisted spray breakup of the urea-water solution was conducted using a volume-of-fluid method. A second order high-resolution interface capturing convection discretization scheme was applied to capture the interface between phases. A sharpening factor was used to reduce the numerical diffusion of the ligaments. An algorithm was written, which scans the ligaments from the running simulation at the predetermined time interval and export their properties. The simulation facilitated detailed investigation of spray characteristics, e.g., spray penetration, spray angle, droplet spectrum, and the possibility of deposit formation on the injector. The spray characteristics from VOF simulations were in good agreement with the high-speed shadowgraphy measurements performed at a hot gas test-rig.

Keywords

    Air-assisted injection, Interface capturing scheme, Multiphase flow, Primary breakup, Spray breakup, Urea-water solution spray, Volume-of-fluid

ASJC Scopus subject areas

Cite this

Modeling of air-assisted spray breakup of urea-water solution using a volume-of-fluid method. / Naik, Amit; Höltermann, Markus; Lauer, Eric et al.
In: Atomization and Sprays, Vol. 29, No. 6, 2019, p. 553-576.

Research output: Contribution to journalArticleResearchpeer review

Naik A, Höltermann M, Lauer E, Blodig S, Dinkelacker F. Modeling of air-assisted spray breakup of urea-water solution using a volume-of-fluid method. Atomization and Sprays. 2019;29(6):553-576. doi: 10.1615/atomizspr.2019030987
Naik, Amit ; Höltermann, Markus ; Lauer, Eric et al. / Modeling of air-assisted spray breakup of urea-water solution using a volume-of-fluid method. In: Atomization and Sprays. 2019 ; Vol. 29, No. 6. pp. 553-576.
Download
@article{84d8d8862f7d4b6fa80d85b7b0cbe55c,
title = "Modeling of air-assisted spray breakup of urea-water solution using a volume-of-fluid method",
abstract = "Spray breakup is an important phenomenon for the injection of a urea-water solution in selective catalytic reduction systems for efficient reduction of NOx from diesel engine exhaust gas. The resulting spray distribution of the urea-water solution has a great effect on the efficiency of the SCR system and possibly determines the formation of urea deposits. For air-assisted liquid breakup in a hot gas, the volume-of-fluid (VOF) simulation model is suitable to capture the interface between the liquid and gaseous fluids. A three-dimensional computational fluid dynamics modeling for air-assisted spray breakup of the urea-water solution was conducted using a volume-of-fluid method. A second order high-resolution interface capturing convection discretization scheme was applied to capture the interface between phases. A sharpening factor was used to reduce the numerical diffusion of the ligaments. An algorithm was written, which scans the ligaments from the running simulation at the predetermined time interval and export their properties. The simulation facilitated detailed investigation of spray characteristics, e.g., spray penetration, spray angle, droplet spectrum, and the possibility of deposit formation on the injector. The spray characteristics from VOF simulations were in good agreement with the high-speed shadowgraphy measurements performed at a hot gas test-rig.",
keywords = "Air-assisted injection, Interface capturing scheme, Multiphase flow, Primary breakup, Spray breakup, Urea-water solution spray, Volume-of-fluid",
author = "Amit Naik and Markus H{\"o}ltermann and Eric Lauer and Stefan Blodig and Friedrich Dinkelacker",
note = "Funding Information: Part of this work has received funding from the European Union's Horizon 2020 research and innovation program under Grant No. 634135.",
year = "2019",
doi = "10.1615/atomizspr.2019030987",
language = "English",
volume = "29",
pages = "553--576",
journal = "Atomization and Sprays",
issn = "1044-5110",
publisher = "Begell House Inc.",
number = "6",

}

Download

TY - JOUR

T1 - Modeling of air-assisted spray breakup of urea-water solution using a volume-of-fluid method

AU - Naik, Amit

AU - Höltermann, Markus

AU - Lauer, Eric

AU - Blodig, Stefan

AU - Dinkelacker, Friedrich

N1 - Funding Information: Part of this work has received funding from the European Union's Horizon 2020 research and innovation program under Grant No. 634135.

PY - 2019

Y1 - 2019

N2 - Spray breakup is an important phenomenon for the injection of a urea-water solution in selective catalytic reduction systems for efficient reduction of NOx from diesel engine exhaust gas. The resulting spray distribution of the urea-water solution has a great effect on the efficiency of the SCR system and possibly determines the formation of urea deposits. For air-assisted liquid breakup in a hot gas, the volume-of-fluid (VOF) simulation model is suitable to capture the interface between the liquid and gaseous fluids. A three-dimensional computational fluid dynamics modeling for air-assisted spray breakup of the urea-water solution was conducted using a volume-of-fluid method. A second order high-resolution interface capturing convection discretization scheme was applied to capture the interface between phases. A sharpening factor was used to reduce the numerical diffusion of the ligaments. An algorithm was written, which scans the ligaments from the running simulation at the predetermined time interval and export their properties. The simulation facilitated detailed investigation of spray characteristics, e.g., spray penetration, spray angle, droplet spectrum, and the possibility of deposit formation on the injector. The spray characteristics from VOF simulations were in good agreement with the high-speed shadowgraphy measurements performed at a hot gas test-rig.

AB - Spray breakup is an important phenomenon for the injection of a urea-water solution in selective catalytic reduction systems for efficient reduction of NOx from diesel engine exhaust gas. The resulting spray distribution of the urea-water solution has a great effect on the efficiency of the SCR system and possibly determines the formation of urea deposits. For air-assisted liquid breakup in a hot gas, the volume-of-fluid (VOF) simulation model is suitable to capture the interface between the liquid and gaseous fluids. A three-dimensional computational fluid dynamics modeling for air-assisted spray breakup of the urea-water solution was conducted using a volume-of-fluid method. A second order high-resolution interface capturing convection discretization scheme was applied to capture the interface between phases. A sharpening factor was used to reduce the numerical diffusion of the ligaments. An algorithm was written, which scans the ligaments from the running simulation at the predetermined time interval and export their properties. The simulation facilitated detailed investigation of spray characteristics, e.g., spray penetration, spray angle, droplet spectrum, and the possibility of deposit formation on the injector. The spray characteristics from VOF simulations were in good agreement with the high-speed shadowgraphy measurements performed at a hot gas test-rig.

KW - Air-assisted injection

KW - Interface capturing scheme

KW - Multiphase flow

KW - Primary breakup

KW - Spray breakup

KW - Urea-water solution spray

KW - Volume-of-fluid

UR - http://www.scopus.com/inward/record.url?scp=85077860984&partnerID=8YFLogxK

U2 - 10.1615/atomizspr.2019030987

DO - 10.1615/atomizspr.2019030987

M3 - Article

AN - SCOPUS:85077860984

VL - 29

SP - 553

EP - 576

JO - Atomization and Sprays

JF - Atomization and Sprays

SN - 1044-5110

IS - 6

ER -