Measuring systems for sheet-bulk metal forming

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Andreas Loderer
  • Martin Timmermann
  • Steffen Matthias
  • Markus Kästner
  • Thomas Schneider
  • Tino Hausotte
  • Eduard Reithmeier

External Research Organisations

  • Friedrich-Alexander-Universität Erlangen-Nürnberg (FAU Erlangen-Nürnberg)
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Details

Original languageEnglish
Title of host publicationSheet Metal 2015
EditorsMarion Merklein, J. Duflou, Alan G Leacock, F. Micari, Hinnerk Hagenah
Pages291-298
Number of pages8
ISBN (electronic)9783038354505
Publication statusPublished - 20 Mar 2015
Event16th International Conference on Sheet Metal, SheMet 2015 - Erlangen-Nurnberg, Germany
Duration: 16 Mar 201518 Mar 2015

Publication series

NameKey Engineering Materials
Volume639
ISSN (Print)1013-9826
ISSN (electronic)1662-9795

Abstract

In order to fulfil today's demands on fast, efficient and sustainable production processes the sheet-bulk metal forming is being developed as a new forming technology within the scope of the SFB/Transregio 73. Characteristically for the sheet bulk metal forming is a three dimensional material flow, which allows for extensive freedom in the design process. To ensure maintaining all the advantages, provided by sheet-bulk metal forming, new inspection concepts for the produced parts as well as for the forming tools have to be developed. For a production-related inspection of produced parts a multi-sensor fringe projection system is under development, which will be employed to detect deviations of features' form and size. With its sensors of varying measuring range and resolution a feature adapted inspection is possible. Additionally an optical fibre sensor is projected to detect small parts of interest in a very high resolution to enhance the possibilities of the multiscale multi-sensor system. A newly developed endoscopic fringe projection system is used to inspect parts that are out of reach for common optical measuring systems such as the forming tool of the process. This allows for a continuous measurement of tool features and thus the detection of slow growing wear. Challenging for measurement tasks in the sheet-bulk metal forming process are not only the complex geometries but also the harsh environmental conditions and especially for the parts' inspection, the different surface parameters. In this article the surface parameters of the some sheet-bulk metal formed parts and forming tools will be explained, followed by a description of the different measuring systems. Finally an exemplary evaluation of the influence of the surface properties on an optical measuring system will be shown.

Keywords

    Measurement, Metal forming, Surface analysis

ASJC Scopus subject areas

Cite this

Measuring systems for sheet-bulk metal forming. / Loderer, Andreas; Timmermann, Martin; Matthias, Steffen et al.
Sheet Metal 2015. ed. / Marion Merklein; J. Duflou; Alan G Leacock; F. Micari; Hinnerk Hagenah. 2015. p. 291-298 (Key Engineering Materials; Vol. 639).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Loderer, A, Timmermann, M, Matthias, S, Kästner, M, Schneider, T, Hausotte, T & Reithmeier, E 2015, Measuring systems for sheet-bulk metal forming. in M Merklein, J Duflou, AG Leacock, F Micari & H Hagenah (eds), Sheet Metal 2015. Key Engineering Materials, vol. 639, pp. 291-298, 16th International Conference on Sheet Metal, SheMet 2015, Erlangen-Nurnberg, Germany, 16 Mar 2015. https://doi.org/10.4028/www.scientific.net/KEM.639.291
Loderer, A., Timmermann, M., Matthias, S., Kästner, M., Schneider, T., Hausotte, T., & Reithmeier, E. (2015). Measuring systems for sheet-bulk metal forming. In M. Merklein, J. Duflou, A. G. Leacock, F. Micari, & H. Hagenah (Eds.), Sheet Metal 2015 (pp. 291-298). (Key Engineering Materials; Vol. 639). https://doi.org/10.4028/www.scientific.net/KEM.639.291
Loderer A, Timmermann M, Matthias S, Kästner M, Schneider T, Hausotte T et al. Measuring systems for sheet-bulk metal forming. In Merklein M, Duflou J, Leacock AG, Micari F, Hagenah H, editors, Sheet Metal 2015. 2015. p. 291-298. (Key Engineering Materials). doi: 10.4028/www.scientific.net/KEM.639.291
Loderer, Andreas ; Timmermann, Martin ; Matthias, Steffen et al. / Measuring systems for sheet-bulk metal forming. Sheet Metal 2015. editor / Marion Merklein ; J. Duflou ; Alan G Leacock ; F. Micari ; Hinnerk Hagenah. 2015. pp. 291-298 (Key Engineering Materials).
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