Manufacturing of Steel-reinforced Aluminum Products by Combining Hot Extrusion and Closed-Die Forging

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Annika Foydl
  • Insa Pfeiffer
  • Matthias Kammler
  • Daniel Pietzka
  • Thorsten Matthias
  • Andreas Jäger
  • A. Erman Tekkaya
  • Bernd Arno Behrens

External Research Organisations

  • TU Dortmund University
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Details

Original languageEnglish
Title of host publicationMaterial Forming ESAFORM 2012
Pages481-486
Number of pages6
Publication statusPublished - 3 Feb 2012
Event15th Conference of the European Scientific Association on Material Forming, ESAFORM 2012 - Erlangen, Germany
Duration: 14 Mar 201216 Mar 2012

Publication series

NameKey Engineering Materials
Volume504-506
ISSN (Print)1013-9826

Abstract

Aluminum extrudates reinforced with steel elements represent an innovative material concept for lightweight structures. Investigations on the process chain of extrusion and subsequent die forging to produce steel-reinforced aluminum parts were carried out. For the investigation the aluminum alloys AA6060 and AA6082 were used as workpiece material. Regarding the extrusion step the position of reinforcement elements with different shapes and their adhesion to the matrix in discontinuously-reinforced, semi-finished aluminum profiles was in focus. Sometimes defects were formed near the reinforcement elements and the nature of such defects was characterized. For the investigations on the forging step extruded profiles reinforced with steel wires were used. Finite element analyses were carried out in order to predict the position of the wires in the forged parts depending on their initial position in the extrusions. Furthermore, the flow behavior of the wires inside the forging part was investigated.

Keywords

    Aluminum, Hot extrusion, Hot forging, Metal-matrix composites

ASJC Scopus subject areas

Cite this

Manufacturing of Steel-reinforced Aluminum Products by Combining Hot Extrusion and Closed-Die Forging. / Foydl, Annika; Pfeiffer, Insa; Kammler, Matthias et al.
Material Forming ESAFORM 2012. 2012. p. 481-486 (Key Engineering Materials; Vol. 504-506).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Foydl, A, Pfeiffer, I, Kammler, M, Pietzka, D, Matthias, T, Jäger, A, Tekkaya, AE & Behrens, BA 2012, Manufacturing of Steel-reinforced Aluminum Products by Combining Hot Extrusion and Closed-Die Forging. in Material Forming ESAFORM 2012. Key Engineering Materials, vol. 504-506, pp. 481-486, 15th Conference of the European Scientific Association on Material Forming, ESAFORM 2012, Erlangen, Germany, 14 Mar 2012. https://doi.org/10.4028/www.scientific.net/KEM.504-506.481
Foydl, A., Pfeiffer, I., Kammler, M., Pietzka, D., Matthias, T., Jäger, A., Tekkaya, A. E., & Behrens, B. A. (2012). Manufacturing of Steel-reinforced Aluminum Products by Combining Hot Extrusion and Closed-Die Forging. In Material Forming ESAFORM 2012 (pp. 481-486). (Key Engineering Materials; Vol. 504-506). https://doi.org/10.4028/www.scientific.net/KEM.504-506.481
Foydl A, Pfeiffer I, Kammler M, Pietzka D, Matthias T, Jäger A et al. Manufacturing of Steel-reinforced Aluminum Products by Combining Hot Extrusion and Closed-Die Forging. In Material Forming ESAFORM 2012. 2012. p. 481-486. (Key Engineering Materials). doi: 10.4028/www.scientific.net/KEM.504-506.481
Foydl, Annika ; Pfeiffer, Insa ; Kammler, Matthias et al. / Manufacturing of Steel-reinforced Aluminum Products by Combining Hot Extrusion and Closed-Die Forging. Material Forming ESAFORM 2012. 2012. pp. 481-486 (Key Engineering Materials).
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abstract = "Aluminum extrudates reinforced with steel elements represent an innovative material concept for lightweight structures. Investigations on the process chain of extrusion and subsequent die forging to produce steel-reinforced aluminum parts were carried out. For the investigation the aluminum alloys AA6060 and AA6082 were used as workpiece material. Regarding the extrusion step the position of reinforcement elements with different shapes and their adhesion to the matrix in discontinuously-reinforced, semi-finished aluminum profiles was in focus. Sometimes defects were formed near the reinforcement elements and the nature of such defects was characterized. For the investigations on the forging step extruded profiles reinforced with steel wires were used. Finite element analyses were carried out in order to predict the position of the wires in the forged parts depending on their initial position in the extrusions. Furthermore, the flow behavior of the wires inside the forging part was investigated.",
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