Manipulating the melt propagation of short arc gas metal arc welding with diode lasers <1 kW for improvement in flexibility and process robustness

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Jan Leschke
  • Kenneth Pacardo
  • Erik Zokoll
  • Jörg Hermsdorf
  • Rahul Sharma
  • Stefan Kaierle
  • Uwe Reisgen

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
  • RWTH Aachen University
View graph of relations

Details

Original languageEnglish
Article number022417
JournalJournal of laser applications
Volume31
Issue number2
Early online date25 Apr 2019
Publication statusPublished - 1 May 2019
Externally publishedYes

Abstract

The processes that were performed for the studies on manipulating the melt propagation of the short arc gas metal arc welding process were carried out with a diode laser emitting with mean intensities of maximum 1.1 × 104W/cm2 and a wavelength of 1025 nm on 1.0330 low carbon steel with a thickness of 1 mm. To determine the ability of the laser to manipulate the melt, investigations in terms of static displacement and dynamic movement of the laser beam via a scanner optic were executed. By displacing the laser spot statically and parallel to the weld, the shape of the bead can be influenced, and furthermore misalignments of fillet welded sheets up to 3 mm can be compensated. The extent of displacement and the influence of the laser energy on the weld bead geometry were examined through metallographic analysis regarding the width and height of the beads as well as the shift in position. The use of a two-dimensional scanner optic adds the potential of moving the melt in nonlinear shapes. The high speed camera footage is examined to visualize the melt dynamics in displacement operation. For comparing the weld properties of weld beads with and without laser stabilization in static and dynamic operations, the transient current and voltage curves are recorded and evaluated regarding alterations of the mean values.

ASJC Scopus subject areas

Cite this

Manipulating the melt propagation of short arc gas metal arc welding with diode lasers <1 kW for improvement in flexibility and process robustness. / Leschke, Jan; Pacardo, Kenneth; Zokoll, Erik et al.
In: Journal of laser applications, Vol. 31, No. 2, 022417, 01.05.2019.

Research output: Contribution to journalArticleResearchpeer review

Leschke J, Pacardo K, Zokoll E, Hermsdorf J, Sharma R, Kaierle S et al. Manipulating the melt propagation of short arc gas metal arc welding with diode lasers <1 kW for improvement in flexibility and process robustness. Journal of laser applications. 2019 May 1;31(2):022417. Epub 2019 Apr 25. doi: 10.2351/1.5096113
Download
@article{87a5c78420e1440e9a83093c1ef186e3,
title = "Manipulating the melt propagation of short arc gas metal arc welding with diode lasers <1 kW for improvement in flexibility and process robustness",
abstract = "The processes that were performed for the studies on manipulating the melt propagation of the short arc gas metal arc welding process were carried out with a diode laser emitting with mean intensities of maximum 1.1 × 104W/cm2 and a wavelength of 1025 nm on 1.0330 low carbon steel with a thickness of 1 mm. To determine the ability of the laser to manipulate the melt, investigations in terms of static displacement and dynamic movement of the laser beam via a scanner optic were executed. By displacing the laser spot statically and parallel to the weld, the shape of the bead can be influenced, and furthermore misalignments of fillet welded sheets up to 3 mm can be compensated. The extent of displacement and the influence of the laser energy on the weld bead geometry were examined through metallographic analysis regarding the width and height of the beads as well as the shift in position. The use of a two-dimensional scanner optic adds the potential of moving the melt in nonlinear shapes. The high speed camera footage is examined to visualize the melt dynamics in displacement operation. For comparing the weld properties of weld beads with and without laser stabilization in static and dynamic operations, the transient current and voltage curves are recorded and evaluated regarding alterations of the mean values.",
author = "Jan Leschke and Kenneth Pacardo and Erik Zokoll and J{\"o}rg Hermsdorf and Rahul Sharma and Stefan Kaierle and Uwe Reisgen",
note = "Funding Information: The investigations have been carried out within the research project IGF 18.748 N within the program for sponsorship by the Industrial Joint Research and Development (IGF) of the German Federal Ministry for Economic Affairs and Energy based on an enactment of the German Parliament. The authors would like to express their graditude.",
year = "2019",
month = may,
day = "1",
doi = "10.2351/1.5096113",
language = "English",
volume = "31",
journal = "Journal of laser applications",
issn = "1042-346X",
publisher = "Laser Institute of America",
number = "2",

}

Download

TY - JOUR

T1 - Manipulating the melt propagation of short arc gas metal arc welding with diode lasers <1 kW for improvement in flexibility and process robustness

AU - Leschke, Jan

AU - Pacardo, Kenneth

AU - Zokoll, Erik

AU - Hermsdorf, Jörg

AU - Sharma, Rahul

AU - Kaierle, Stefan

AU - Reisgen, Uwe

N1 - Funding Information: The investigations have been carried out within the research project IGF 18.748 N within the program for sponsorship by the Industrial Joint Research and Development (IGF) of the German Federal Ministry for Economic Affairs and Energy based on an enactment of the German Parliament. The authors would like to express their graditude.

PY - 2019/5/1

Y1 - 2019/5/1

N2 - The processes that were performed for the studies on manipulating the melt propagation of the short arc gas metal arc welding process were carried out with a diode laser emitting with mean intensities of maximum 1.1 × 104W/cm2 and a wavelength of 1025 nm on 1.0330 low carbon steel with a thickness of 1 mm. To determine the ability of the laser to manipulate the melt, investigations in terms of static displacement and dynamic movement of the laser beam via a scanner optic were executed. By displacing the laser spot statically and parallel to the weld, the shape of the bead can be influenced, and furthermore misalignments of fillet welded sheets up to 3 mm can be compensated. The extent of displacement and the influence of the laser energy on the weld bead geometry were examined through metallographic analysis regarding the width and height of the beads as well as the shift in position. The use of a two-dimensional scanner optic adds the potential of moving the melt in nonlinear shapes. The high speed camera footage is examined to visualize the melt dynamics in displacement operation. For comparing the weld properties of weld beads with and without laser stabilization in static and dynamic operations, the transient current and voltage curves are recorded and evaluated regarding alterations of the mean values.

AB - The processes that were performed for the studies on manipulating the melt propagation of the short arc gas metal arc welding process were carried out with a diode laser emitting with mean intensities of maximum 1.1 × 104W/cm2 and a wavelength of 1025 nm on 1.0330 low carbon steel with a thickness of 1 mm. To determine the ability of the laser to manipulate the melt, investigations in terms of static displacement and dynamic movement of the laser beam via a scanner optic were executed. By displacing the laser spot statically and parallel to the weld, the shape of the bead can be influenced, and furthermore misalignments of fillet welded sheets up to 3 mm can be compensated. The extent of displacement and the influence of the laser energy on the weld bead geometry were examined through metallographic analysis regarding the width and height of the beads as well as the shift in position. The use of a two-dimensional scanner optic adds the potential of moving the melt in nonlinear shapes. The high speed camera footage is examined to visualize the melt dynamics in displacement operation. For comparing the weld properties of weld beads with and without laser stabilization in static and dynamic operations, the transient current and voltage curves are recorded and evaluated regarding alterations of the mean values.

UR - http://www.scopus.com/inward/record.url?scp=85064973621&partnerID=8YFLogxK

U2 - 10.2351/1.5096113

DO - 10.2351/1.5096113

M3 - Article

AN - SCOPUS:85064973621

VL - 31

JO - Journal of laser applications

JF - Journal of laser applications

SN - 1042-346X

IS - 2

M1 - 022417

ER -