Details
Original language | English |
---|---|
Article number | 022417 |
Journal | Journal of laser applications |
Volume | 31 |
Issue number | 2 |
Early online date | 25 Apr 2019 |
Publication status | Published - 1 May 2019 |
Externally published | Yes |
Abstract
The processes that were performed for the studies on manipulating the melt propagation of the short arc gas metal arc welding process were carried out with a diode laser emitting with mean intensities of maximum 1.1 × 104W/cm2 and a wavelength of 1025 nm on 1.0330 low carbon steel with a thickness of 1 mm. To determine the ability of the laser to manipulate the melt, investigations in terms of static displacement and dynamic movement of the laser beam via a scanner optic were executed. By displacing the laser spot statically and parallel to the weld, the shape of the bead can be influenced, and furthermore misalignments of fillet welded sheets up to 3 mm can be compensated. The extent of displacement and the influence of the laser energy on the weld bead geometry were examined through metallographic analysis regarding the width and height of the beads as well as the shift in position. The use of a two-dimensional scanner optic adds the potential of moving the melt in nonlinear shapes. The high speed camera footage is examined to visualize the melt dynamics in displacement operation. For comparing the weld properties of weld beads with and without laser stabilization in static and dynamic operations, the transient current and voltage curves are recorded and evaluated regarding alterations of the mean values.
ASJC Scopus subject areas
- Materials Science(all)
- Electronic, Optical and Magnetic Materials
- Physics and Astronomy(all)
- Atomic and Molecular Physics, and Optics
- Engineering(all)
- Biomedical Engineering
- Physics and Astronomy(all)
- Instrumentation
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In: Journal of laser applications, Vol. 31, No. 2, 022417, 01.05.2019.
Research output: Contribution to journal › Article › Research › peer review
}
TY - JOUR
T1 - Manipulating the melt propagation of short arc gas metal arc welding with diode lasers <1 kW for improvement in flexibility and process robustness
AU - Leschke, Jan
AU - Pacardo, Kenneth
AU - Zokoll, Erik
AU - Hermsdorf, Jörg
AU - Sharma, Rahul
AU - Kaierle, Stefan
AU - Reisgen, Uwe
N1 - Funding Information: The investigations have been carried out within the research project IGF 18.748 N within the program for sponsorship by the Industrial Joint Research and Development (IGF) of the German Federal Ministry for Economic Affairs and Energy based on an enactment of the German Parliament. The authors would like to express their graditude.
PY - 2019/5/1
Y1 - 2019/5/1
N2 - The processes that were performed for the studies on manipulating the melt propagation of the short arc gas metal arc welding process were carried out with a diode laser emitting with mean intensities of maximum 1.1 × 104W/cm2 and a wavelength of 1025 nm on 1.0330 low carbon steel with a thickness of 1 mm. To determine the ability of the laser to manipulate the melt, investigations in terms of static displacement and dynamic movement of the laser beam via a scanner optic were executed. By displacing the laser spot statically and parallel to the weld, the shape of the bead can be influenced, and furthermore misalignments of fillet welded sheets up to 3 mm can be compensated. The extent of displacement and the influence of the laser energy on the weld bead geometry were examined through metallographic analysis regarding the width and height of the beads as well as the shift in position. The use of a two-dimensional scanner optic adds the potential of moving the melt in nonlinear shapes. The high speed camera footage is examined to visualize the melt dynamics in displacement operation. For comparing the weld properties of weld beads with and without laser stabilization in static and dynamic operations, the transient current and voltage curves are recorded and evaluated regarding alterations of the mean values.
AB - The processes that were performed for the studies on manipulating the melt propagation of the short arc gas metal arc welding process were carried out with a diode laser emitting with mean intensities of maximum 1.1 × 104W/cm2 and a wavelength of 1025 nm on 1.0330 low carbon steel with a thickness of 1 mm. To determine the ability of the laser to manipulate the melt, investigations in terms of static displacement and dynamic movement of the laser beam via a scanner optic were executed. By displacing the laser spot statically and parallel to the weld, the shape of the bead can be influenced, and furthermore misalignments of fillet welded sheets up to 3 mm can be compensated. The extent of displacement and the influence of the laser energy on the weld bead geometry were examined through metallographic analysis regarding the width and height of the beads as well as the shift in position. The use of a two-dimensional scanner optic adds the potential of moving the melt in nonlinear shapes. The high speed camera footage is examined to visualize the melt dynamics in displacement operation. For comparing the weld properties of weld beads with and without laser stabilization in static and dynamic operations, the transient current and voltage curves are recorded and evaluated regarding alterations of the mean values.
UR - http://www.scopus.com/inward/record.url?scp=85064973621&partnerID=8YFLogxK
U2 - 10.2351/1.5096113
DO - 10.2351/1.5096113
M3 - Article
AN - SCOPUS:85064973621
VL - 31
JO - Journal of laser applications
JF - Journal of laser applications
SN - 1042-346X
IS - 2
M1 - 022417
ER -