Machining of Micro Dimples for Friction Reduction in Cylinder Liners

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • B. Denkena
  • T. Grove
  • C. Schmidt
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Details

Original languageEnglish
Title of host publication6th CIRP Global Web Conference, CIRPe 2018
Subtitle of host publicationEnvisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era
EditorsAlessandro Simeone, Paolo C. Priarone
PublisherElsevier Science B.V.
Pages318-322
Number of pages5
ISBN (electronic)9781510875692
Publication statusPublished - 24 Nov 2018
Event6th CIRP Global Web Conference, CIRPe 2018 -
Duration: 23 Oct 201825 Oct 2018

Publication series

NameProcedia CIRP
Volume78
ISSN (Print)2212-8271

Abstract

In combustion engines a large percentage of mechanical losses result from friction, for example within the cylinder liner. In order to reduce the friction between cylinder liner and piston, micro dimples in the surface decrease the internal friction of combustion engines. These dimples hold back lubricant from being pressed out of the tribological contact zone which enhances the friction behaviour. Competing processes such as laser material removal allow micro dimples to be generated at high productivity. Therefore the process time of machining micro dimples needs to be reduced in order to maintain low production costs. For this purpose a rotating single-toothed tool is used in an axially parallel turn-milling process. The aim of this paper is to show the investigation of productive machining and the effect of the micro dimples in heavy duty cylinder liners. The cutting behaviour is investigated by analyzing micro dimples cut at high speed concerning their burr formation and geometrical deviations.

Keywords

    Cylinder Liner, Engine Friction, Micro Dimples, Turn-milling

ASJC Scopus subject areas

Cite this

Machining of Micro Dimples for Friction Reduction in Cylinder Liners. / Denkena, B.; Grove, T.; Schmidt, C.
6th CIRP Global Web Conference, CIRPe 2018: Envisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era. ed. / Alessandro Simeone; Paolo C. Priarone. Elsevier Science B.V., 2018. p. 318-322 (Procedia CIRP; Vol. 78).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Denkena, B, Grove, T & Schmidt, C 2018, Machining of Micro Dimples for Friction Reduction in Cylinder Liners. in A Simeone & PC Priarone (eds), 6th CIRP Global Web Conference, CIRPe 2018: Envisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era. Procedia CIRP, vol. 78, Elsevier Science B.V., pp. 318-322, 6th CIRP Global Web Conference, CIRPe 2018, 23 Oct 2018. https://doi.org/10.1016/j.procir.2018.09.057
Denkena, B., Grove, T., & Schmidt, C. (2018). Machining of Micro Dimples for Friction Reduction in Cylinder Liners. In A. Simeone, & P. C. Priarone (Eds.), 6th CIRP Global Web Conference, CIRPe 2018: Envisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era (pp. 318-322). (Procedia CIRP; Vol. 78). Elsevier Science B.V.. https://doi.org/10.1016/j.procir.2018.09.057
Denkena B, Grove T, Schmidt C. Machining of Micro Dimples for Friction Reduction in Cylinder Liners. In Simeone A, Priarone PC, editors, 6th CIRP Global Web Conference, CIRPe 2018: Envisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era. Elsevier Science B.V. 2018. p. 318-322. (Procedia CIRP). doi: 10.1016/j.procir.2018.09.057
Denkena, B. ; Grove, T. ; Schmidt, C. / Machining of Micro Dimples for Friction Reduction in Cylinder Liners. 6th CIRP Global Web Conference, CIRPe 2018: Envisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era. editor / Alessandro Simeone ; Paolo C. Priarone. Elsevier Science B.V., 2018. pp. 318-322 (Procedia CIRP).
Download
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title = "Machining of Micro Dimples for Friction Reduction in Cylinder Liners",
abstract = "In combustion engines a large percentage of mechanical losses result from friction, for example within the cylinder liner. In order to reduce the friction between cylinder liner and piston, micro dimples in the surface decrease the internal friction of combustion engines. These dimples hold back lubricant from being pressed out of the tribological contact zone which enhances the friction behaviour. Competing processes such as laser material removal allow micro dimples to be generated at high productivity. Therefore the process time of machining micro dimples needs to be reduced in order to maintain low production costs. For this purpose a rotating single-toothed tool is used in an axially parallel turn-milling process. The aim of this paper is to show the investigation of productive machining and the effect of the micro dimples in heavy duty cylinder liners. The cutting behaviour is investigated by analyzing micro dimples cut at high speed concerning their burr formation and geometrical deviations.",
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N1 - Funding information: The presented investigations were undertaken with support of the German Research Foundation (DFG). The authors would like to thank the DFG for its financial support of the project T“ ribologisch maßgeschneiderte Zylinderlaufbuchse durch spanend gefertigte Mikrostrukturen”. Within this project t he cylinder liners were provided by MTU Friedrichshafen GmbH and the Floating-Liner Tests were conducted at the Institute for Technical Combustion (ITV) at Leibniz Universität Hannover. The authors would like to thank the project partners for the good cooperation in this project.

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N2 - In combustion engines a large percentage of mechanical losses result from friction, for example within the cylinder liner. In order to reduce the friction between cylinder liner and piston, micro dimples in the surface decrease the internal friction of combustion engines. These dimples hold back lubricant from being pressed out of the tribological contact zone which enhances the friction behaviour. Competing processes such as laser material removal allow micro dimples to be generated at high productivity. Therefore the process time of machining micro dimples needs to be reduced in order to maintain low production costs. For this purpose a rotating single-toothed tool is used in an axially parallel turn-milling process. The aim of this paper is to show the investigation of productive machining and the effect of the micro dimples in heavy duty cylinder liners. The cutting behaviour is investigated by analyzing micro dimples cut at high speed concerning their burr formation and geometrical deviations.

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