Details
Original language | English |
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Title of host publication | 6th CIRP Global Web Conference, CIRPe 2018 |
Subtitle of host publication | Envisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era |
Editors | Alessandro Simeone, Paolo C. Priarone |
Publisher | Elsevier Science B.V. |
Pages | 318-322 |
Number of pages | 5 |
ISBN (electronic) | 9781510875692 |
Publication status | Published - 24 Nov 2018 |
Event | 6th CIRP Global Web Conference, CIRPe 2018 - Duration: 23 Oct 2018 → 25 Oct 2018 |
Publication series
Name | Procedia CIRP |
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Volume | 78 |
ISSN (Print) | 2212-8271 |
Abstract
In combustion engines a large percentage of mechanical losses result from friction, for example within the cylinder liner. In order to reduce the friction between cylinder liner and piston, micro dimples in the surface decrease the internal friction of combustion engines. These dimples hold back lubricant from being pressed out of the tribological contact zone which enhances the friction behaviour. Competing processes such as laser material removal allow micro dimples to be generated at high productivity. Therefore the process time of machining micro dimples needs to be reduced in order to maintain low production costs. For this purpose a rotating single-toothed tool is used in an axially parallel turn-milling process. The aim of this paper is to show the investigation of productive machining and the effect of the micro dimples in heavy duty cylinder liners. The cutting behaviour is investigated by analyzing micro dimples cut at high speed concerning their burr formation and geometrical deviations.
Keywords
- Cylinder Liner, Engine Friction, Micro Dimples, Turn-milling
ASJC Scopus subject areas
- Engineering(all)
- Control and Systems Engineering
- Engineering(all)
- Industrial and Manufacturing Engineering
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6th CIRP Global Web Conference, CIRPe 2018: Envisaging the Future Manufacturing, Design, Technologies and Systems in Innovation Era. ed. / Alessandro Simeone; Paolo C. Priarone. Elsevier Science B.V., 2018. p. 318-322 (Procedia CIRP; Vol. 78).
Research output: Chapter in book/report/conference proceeding › Conference contribution › Research › peer review
}
TY - GEN
T1 - Machining of Micro Dimples for Friction Reduction in Cylinder Liners
AU - Denkena, B.
AU - Grove, T.
AU - Schmidt, C.
N1 - Funding information: The presented investigations were undertaken with support of the German Research Foundation (DFG). The authors would like to thank the DFG for its financial support of the project T“ ribologisch maßgeschneiderte Zylinderlaufbuchse durch spanend gefertigte Mikrostrukturen”. Within this project t he cylinder liners were provided by MTU Friedrichshafen GmbH and the Floating-Liner Tests were conducted at the Institute for Technical Combustion (ITV) at Leibniz Universität Hannover. The authors would like to thank the project partners for the good cooperation in this project.
PY - 2018/11/24
Y1 - 2018/11/24
N2 - In combustion engines a large percentage of mechanical losses result from friction, for example within the cylinder liner. In order to reduce the friction between cylinder liner and piston, micro dimples in the surface decrease the internal friction of combustion engines. These dimples hold back lubricant from being pressed out of the tribological contact zone which enhances the friction behaviour. Competing processes such as laser material removal allow micro dimples to be generated at high productivity. Therefore the process time of machining micro dimples needs to be reduced in order to maintain low production costs. For this purpose a rotating single-toothed tool is used in an axially parallel turn-milling process. The aim of this paper is to show the investigation of productive machining and the effect of the micro dimples in heavy duty cylinder liners. The cutting behaviour is investigated by analyzing micro dimples cut at high speed concerning their burr formation and geometrical deviations.
AB - In combustion engines a large percentage of mechanical losses result from friction, for example within the cylinder liner. In order to reduce the friction between cylinder liner and piston, micro dimples in the surface decrease the internal friction of combustion engines. These dimples hold back lubricant from being pressed out of the tribological contact zone which enhances the friction behaviour. Competing processes such as laser material removal allow micro dimples to be generated at high productivity. Therefore the process time of machining micro dimples needs to be reduced in order to maintain low production costs. For this purpose a rotating single-toothed tool is used in an axially parallel turn-milling process. The aim of this paper is to show the investigation of productive machining and the effect of the micro dimples in heavy duty cylinder liners. The cutting behaviour is investigated by analyzing micro dimples cut at high speed concerning their burr formation and geometrical deviations.
KW - Cylinder Liner
KW - Engine Friction
KW - Micro Dimples
KW - Turn-milling
UR - http://www.scopus.com/inward/record.url?scp=85059916503&partnerID=8YFLogxK
U2 - 10.1016/j.procir.2018.09.057
DO - 10.1016/j.procir.2018.09.057
M3 - Conference contribution
AN - SCOPUS:85059916503
T3 - Procedia CIRP
SP - 318
EP - 322
BT - 6th CIRP Global Web Conference, CIRPe 2018
A2 - Simeone, Alessandro
A2 - Priarone, Paolo C.
PB - Elsevier Science B.V.
T2 - 6th CIRP Global Web Conference, CIRPe 2018
Y2 - 23 October 2018 through 25 October 2018
ER -