Large-scale surface texturing by vibration assisted face milling

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Berend Denkena
  • Thilo Grove
  • Alexander Seibel
View graph of relations

Details

Original languageEnglish
Title of host publicationProceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016
EditorsP. Bointon, Richard Leach, N. Southon
ISBN (electronic)9780956679086
Publication statusPublished - 1 Jun 2016
Event16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016 - Nottingham, United Kingdom (UK)
Duration: 30 May 20163 Jun 2016

Publication series

NameProceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016

Abstract

Surface texturing is a process of applying specific structures onto a surface in order to change its properties or visual appearance. In this paper an advanced machining technology is presented, enabling to machine user defined textures onto the component's surface on conventional CNC milling centres. The technology is based on a piezo- Actuator driven face-milling tool, capable of tool tip displacements with a variable frequency up to 4000 Hz and a maximum amplitude up to 30 μm. The control system of the actuator is linked to the angular spindle position and the translational machine axes, allowing to determine the tool tip position in real- Time and to freely manipulate the control signal according to that information. It is able to perform machining of large-scale and almost seamless texture areas and in the depth range from 2 to 30 μm. The dynamics of the tool enable a fast and controlled depth of cut variation during the cutting process while using process parameters applied in real-life industrial processes. This machining process allows to outperform the widely used laser texturing process by means of material removal rate in the specified process boundaries. The technology is demonstrated by machining of a texture with different geometrical features and will be evaluated on process time and resulting quality.

Keywords

    Face milling, Fts, Machining, Surface texturing

ASJC Scopus subject areas

Cite this

Large-scale surface texturing by vibration assisted face milling. / Denkena, Berend; Grove, Thilo; Seibel, Alexander.
Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016. ed. / P. Bointon; Richard Leach; N. Southon. 2016. (Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Denkena, B, Grove, T & Seibel, A 2016, Large-scale surface texturing by vibration assisted face milling. in P Bointon, R Leach & N Southon (eds), Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016. Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016, 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016, Nottingham, United Kingdom (UK), 30 May 2016. <https://www.euspen.eu/resource/large-scale-surface-texturing-by-vibration-assisted-face-milling/>
Denkena, B., Grove, T., & Seibel, A. (2016). Large-scale surface texturing by vibration assisted face milling. In P. Bointon, R. Leach, & N. Southon (Eds.), Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016 (Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016). https://www.euspen.eu/resource/large-scale-surface-texturing-by-vibration-assisted-face-milling/
Denkena B, Grove T, Seibel A. Large-scale surface texturing by vibration assisted face milling. In Bointon P, Leach R, Southon N, editors, Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016. 2016. (Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016).
Denkena, Berend ; Grove, Thilo ; Seibel, Alexander. / Large-scale surface texturing by vibration assisted face milling. Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016. editor / P. Bointon ; Richard Leach ; N. Southon. 2016. (Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016).
Download
@inproceedings{964c3cc78b284c14964e802e0409bbc8,
title = "Large-scale surface texturing by vibration assisted face milling",
abstract = "Surface texturing is a process of applying specific structures onto a surface in order to change its properties or visual appearance. In this paper an advanced machining technology is presented, enabling to machine user defined textures onto the component's surface on conventional CNC milling centres. The technology is based on a piezo- Actuator driven face-milling tool, capable of tool tip displacements with a variable frequency up to 4000 Hz and a maximum amplitude up to 30 μm. The control system of the actuator is linked to the angular spindle position and the translational machine axes, allowing to determine the tool tip position in real- Time and to freely manipulate the control signal according to that information. It is able to perform machining of large-scale and almost seamless texture areas and in the depth range from 2 to 30 μm. The dynamics of the tool enable a fast and controlled depth of cut variation during the cutting process while using process parameters applied in real-life industrial processes. This machining process allows to outperform the widely used laser texturing process by means of material removal rate in the specified process boundaries. The technology is demonstrated by machining of a texture with different geometrical features and will be evaluated on process time and resulting quality.",
keywords = "Face milling, Fts, Machining, Surface texturing",
author = "Berend Denkena and Thilo Grove and Alexander Seibel",
year = "2016",
month = jun,
day = "1",
language = "English",
series = "Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016",
editor = "P. Bointon and Richard Leach and N. Southon",
booktitle = "Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016",
note = "16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016 ; Conference date: 30-05-2016 Through 03-06-2016",

}

Download

TY - GEN

T1 - Large-scale surface texturing by vibration assisted face milling

AU - Denkena, Berend

AU - Grove, Thilo

AU - Seibel, Alexander

PY - 2016/6/1

Y1 - 2016/6/1

N2 - Surface texturing is a process of applying specific structures onto a surface in order to change its properties or visual appearance. In this paper an advanced machining technology is presented, enabling to machine user defined textures onto the component's surface on conventional CNC milling centres. The technology is based on a piezo- Actuator driven face-milling tool, capable of tool tip displacements with a variable frequency up to 4000 Hz and a maximum amplitude up to 30 μm. The control system of the actuator is linked to the angular spindle position and the translational machine axes, allowing to determine the tool tip position in real- Time and to freely manipulate the control signal according to that information. It is able to perform machining of large-scale and almost seamless texture areas and in the depth range from 2 to 30 μm. The dynamics of the tool enable a fast and controlled depth of cut variation during the cutting process while using process parameters applied in real-life industrial processes. This machining process allows to outperform the widely used laser texturing process by means of material removal rate in the specified process boundaries. The technology is demonstrated by machining of a texture with different geometrical features and will be evaluated on process time and resulting quality.

AB - Surface texturing is a process of applying specific structures onto a surface in order to change its properties or visual appearance. In this paper an advanced machining technology is presented, enabling to machine user defined textures onto the component's surface on conventional CNC milling centres. The technology is based on a piezo- Actuator driven face-milling tool, capable of tool tip displacements with a variable frequency up to 4000 Hz and a maximum amplitude up to 30 μm. The control system of the actuator is linked to the angular spindle position and the translational machine axes, allowing to determine the tool tip position in real- Time and to freely manipulate the control signal according to that information. It is able to perform machining of large-scale and almost seamless texture areas and in the depth range from 2 to 30 μm. The dynamics of the tool enable a fast and controlled depth of cut variation during the cutting process while using process parameters applied in real-life industrial processes. This machining process allows to outperform the widely used laser texturing process by means of material removal rate in the specified process boundaries. The technology is demonstrated by machining of a texture with different geometrical features and will be evaluated on process time and resulting quality.

KW - Face milling

KW - Fts

KW - Machining

KW - Surface texturing

UR - http://www.scopus.com/inward/record.url?scp=84984662537&partnerID=8YFLogxK

M3 - Conference contribution

AN - SCOPUS:84984662537

T3 - Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016

BT - Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016

A2 - Bointon, P.

A2 - Leach, Richard

A2 - Southon, N.

T2 - 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016

Y2 - 30 May 2016 through 3 June 2016

ER -