Details
Original language | English |
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Title of host publication | Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016 |
Editors | P. Bointon, Richard Leach, N. Southon |
ISBN (electronic) | 9780956679086 |
Publication status | Published - 1 Jun 2016 |
Event | 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016 - Nottingham, United Kingdom (UK) Duration: 30 May 2016 → 3 Jun 2016 |
Publication series
Name | Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016 |
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Abstract
Surface texturing is a process of applying specific structures onto a surface in order to change its properties or visual appearance. In this paper an advanced machining technology is presented, enabling to machine user defined textures onto the component's surface on conventional CNC milling centres. The technology is based on a piezo- Actuator driven face-milling tool, capable of tool tip displacements with a variable frequency up to 4000 Hz and a maximum amplitude up to 30 μm. The control system of the actuator is linked to the angular spindle position and the translational machine axes, allowing to determine the tool tip position in real- Time and to freely manipulate the control signal according to that information. It is able to perform machining of large-scale and almost seamless texture areas and in the depth range from 2 to 30 μm. The dynamics of the tool enable a fast and controlled depth of cut variation during the cutting process while using process parameters applied in real-life industrial processes. This machining process allows to outperform the widely used laser texturing process by means of material removal rate in the specified process boundaries. The technology is demonstrated by machining of a texture with different geometrical features and will be evaluated on process time and resulting quality.
Keywords
- Face milling, Fts, Machining, Surface texturing
ASJC Scopus subject areas
- Materials Science(all)
- General Materials Science
- Environmental Science(all)
- Environmental Engineering
- Engineering(all)
- Mechanical Engineering
- Engineering(all)
- Industrial and Manufacturing Engineering
- Physics and Astronomy(all)
- Instrumentation
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Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016. ed. / P. Bointon; Richard Leach; N. Southon. 2016. (Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016).
Research output: Chapter in book/report/conference proceeding › Conference contribution › Research › peer review
}
TY - GEN
T1 - Large-scale surface texturing by vibration assisted face milling
AU - Denkena, Berend
AU - Grove, Thilo
AU - Seibel, Alexander
PY - 2016/6/1
Y1 - 2016/6/1
N2 - Surface texturing is a process of applying specific structures onto a surface in order to change its properties or visual appearance. In this paper an advanced machining technology is presented, enabling to machine user defined textures onto the component's surface on conventional CNC milling centres. The technology is based on a piezo- Actuator driven face-milling tool, capable of tool tip displacements with a variable frequency up to 4000 Hz and a maximum amplitude up to 30 μm. The control system of the actuator is linked to the angular spindle position and the translational machine axes, allowing to determine the tool tip position in real- Time and to freely manipulate the control signal according to that information. It is able to perform machining of large-scale and almost seamless texture areas and in the depth range from 2 to 30 μm. The dynamics of the tool enable a fast and controlled depth of cut variation during the cutting process while using process parameters applied in real-life industrial processes. This machining process allows to outperform the widely used laser texturing process by means of material removal rate in the specified process boundaries. The technology is demonstrated by machining of a texture with different geometrical features and will be evaluated on process time and resulting quality.
AB - Surface texturing is a process of applying specific structures onto a surface in order to change its properties or visual appearance. In this paper an advanced machining technology is presented, enabling to machine user defined textures onto the component's surface on conventional CNC milling centres. The technology is based on a piezo- Actuator driven face-milling tool, capable of tool tip displacements with a variable frequency up to 4000 Hz and a maximum amplitude up to 30 μm. The control system of the actuator is linked to the angular spindle position and the translational machine axes, allowing to determine the tool tip position in real- Time and to freely manipulate the control signal according to that information. It is able to perform machining of large-scale and almost seamless texture areas and in the depth range from 2 to 30 μm. The dynamics of the tool enable a fast and controlled depth of cut variation during the cutting process while using process parameters applied in real-life industrial processes. This machining process allows to outperform the widely used laser texturing process by means of material removal rate in the specified process boundaries. The technology is demonstrated by machining of a texture with different geometrical features and will be evaluated on process time and resulting quality.
KW - Face milling
KW - Fts
KW - Machining
KW - Surface texturing
UR - http://www.scopus.com/inward/record.url?scp=84984662537&partnerID=8YFLogxK
M3 - Conference contribution
AN - SCOPUS:84984662537
T3 - Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016
BT - Proceedings of the 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016
A2 - Bointon, P.
A2 - Leach, Richard
A2 - Southon, N.
T2 - 16th International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2016
Y2 - 30 May 2016 through 3 June 2016
ER -