Kinematic and Stochastic Surface Topography of Machined TiAl6V4-Parts by means of Ball Nose End Milling

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Original languageEnglish
Pages (from-to)81-87
Number of pages7
JournalProcedia Engineering
Volume19
Publication statusPublished - 26 Nov 2011
Event1st CIRP Conference on Surface Integrity, CSI 2012 - Bremen, Germany
Duration: 30 Jan 20121 Feb 2012

Abstract

Ball nose end mills are usually applied during 5-axes machining of high functional parts especially in the aerospace industry. The systematical study of the relationship between process forces and kinematics, surface topography and subsurface properties is fundamental to ensure a high surface integrity. This paper deals with the topography of machined surfaces of TiAl6V4 parts by means of ball nose end milling. The machined surface has been analyzed and the kinematic topography, influenced by the process parameters and the geometry of the cutting tool, has been computed. By subtracting the surface measurements from the computed topography, the stochastic topography of the machined surface, e.g. roughness and cracks, can be determined. Furthermore, an approach is given for predicting the stochastic topography based on the process forces during machining of TiAl6V4.

Keywords

    Milling, Titanium, Topography

ASJC Scopus subject areas

Cite this

Kinematic and Stochastic Surface Topography of Machined TiAl6V4-Parts by means of Ball Nose End Milling. / Denkena, B.; Böß, V.; Nespor, D. et al.
In: Procedia Engineering, Vol. 19, 26.11.2011, p. 81-87.

Research output: Contribution to journalConference articleResearchpeer review

Denkena B, Böß V, Nespor D, Samp A. Kinematic and Stochastic Surface Topography of Machined TiAl6V4-Parts by means of Ball Nose End Milling. Procedia Engineering. 2011 Nov 26;19:81-87. doi: 10.1016/j.proeng.2011.11.083
Denkena, B. ; Böß, V. ; Nespor, D. et al. / Kinematic and Stochastic Surface Topography of Machined TiAl6V4-Parts by means of Ball Nose End Milling. In: Procedia Engineering. 2011 ; Vol. 19. pp. 81-87.
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abstract = "Ball nose end mills are usually applied during 5-axes machining of high functional parts especially in the aerospace industry. The systematical study of the relationship between process forces and kinematics, surface topography and subsurface properties is fundamental to ensure a high surface integrity. This paper deals with the topography of machined surfaces of TiAl6V4 parts by means of ball nose end milling. The machined surface has been analyzed and the kinematic topography, influenced by the process parameters and the geometry of the cutting tool, has been computed. By subtracting the surface measurements from the computed topography, the stochastic topography of the machined surface, e.g. roughness and cracks, can be determined. Furthermore, an approach is given for predicting the stochastic topography based on the process forces during machining of TiAl6V4.",
keywords = "Milling, Titanium, Topography",
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note = "Funding information: The authors thank the German Research Foundation (DFG) for the financial support within the Collaborative Research Center 871: Refurbishment of complex capital goods.; 1st CIRP Conference on Surface Integrity, CSI 2012 ; Conference date: 30-01-2012 Through 01-02-2012",
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T1 - Kinematic and Stochastic Surface Topography of Machined TiAl6V4-Parts by means of Ball Nose End Milling

AU - Denkena, B.

AU - Böß, V.

AU - Nespor, D.

AU - Samp, A.

N1 - Funding information: The authors thank the German Research Foundation (DFG) for the financial support within the Collaborative Research Center 871: Refurbishment of complex capital goods.

PY - 2011/11/26

Y1 - 2011/11/26

N2 - Ball nose end mills are usually applied during 5-axes machining of high functional parts especially in the aerospace industry. The systematical study of the relationship between process forces and kinematics, surface topography and subsurface properties is fundamental to ensure a high surface integrity. This paper deals with the topography of machined surfaces of TiAl6V4 parts by means of ball nose end milling. The machined surface has been analyzed and the kinematic topography, influenced by the process parameters and the geometry of the cutting tool, has been computed. By subtracting the surface measurements from the computed topography, the stochastic topography of the machined surface, e.g. roughness and cracks, can be determined. Furthermore, an approach is given for predicting the stochastic topography based on the process forces during machining of TiAl6V4.

AB - Ball nose end mills are usually applied during 5-axes machining of high functional parts especially in the aerospace industry. The systematical study of the relationship between process forces and kinematics, surface topography and subsurface properties is fundamental to ensure a high surface integrity. This paper deals with the topography of machined surfaces of TiAl6V4 parts by means of ball nose end milling. The machined surface has been analyzed and the kinematic topography, influenced by the process parameters and the geometry of the cutting tool, has been computed. By subtracting the surface measurements from the computed topography, the stochastic topography of the machined surface, e.g. roughness and cracks, can be determined. Furthermore, an approach is given for predicting the stochastic topography based on the process forces during machining of TiAl6V4.

KW - Milling

KW - Titanium

KW - Topography

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DO - 10.1016/j.proeng.2011.11.083

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VL - 19

SP - 81

EP - 87

JO - Procedia Engineering

JF - Procedia Engineering

SN - 1877-7058

T2 - 1st CIRP Conference on Surface Integrity, CSI 2012

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