Investigations on high-power laser beam-submerged arc hybrid welding of thick duplex stainless steel using laser beam wobbling

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Rabi Lahdo
  • Sarah Nothdurft
  • Jörg Hermsdorf
  • Patrick Urbanek
  • Markus Puschmann
  • Frank Riedel
  • Ludger Overmeyer
  • Stefan Kaierle

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
  • Fraunhofer Institute for Machine Tools and Forming Technology (IWU)
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Details

Original languageEnglish
Article number042039
Number of pages8
JournalJournal of laser applications
Volume33
Issue number4
Early online date1 Nov 2021
Publication statusPublished - Nov 2021
Externally publishedYes
EventInternational Congress of Applications of Lasers and Electro-Optics 2021 - Online
Duration: 18 Oct 202120 Oct 2021
Conference number: 40

Abstract

Duplex stainless steels are used in many application fields due to their outstanding performance with respect to strength, toughness, and corrosion resistance. These properties are based on a microstructure proportion of at least a proportion of 30% austenite. To meet the requirements of the microstructure and a high productivity, a high-power and precise heat controlled welding procedure like laser beam-submerged arc hybrid welding is necessary. In this study, laser beam-submerged hybrid welding processes are developed for butt joints of duplex stainless steel S31803 (t = 16 mm) using a disk laser beam source with a maximum output laser beam power of PL = 16 kW. The aims of these developments are to achieve stable, efficient one-layer welding processes for joining weld seams with high quality regarding the microstructure. Therefore, the welding parameters, laser beam power, welding speed, and wobble amplitude are investigated using visual inspections and metallographic analyses. To increase the microstructure proportion of austenite, the laser beam is wobbled linear and transversal to the welding direction using amplitudes up to 5 mm. As results of welding process developments, stable and efficient one-layer hybrid welding processes were archived at a high welding speed of vW = 1.0 m/min and a wobble amplitude of WA = 2.5 mm. The weld seams meet the requirement of at least a proportion of 30% austenite. Without using laser beam wobbling, the weld seam does not achieve the austenite proportion required at this welding speed.

ASJC Scopus subject areas

Cite this

Investigations on high-power laser beam-submerged arc hybrid welding of thick duplex stainless steel using laser beam wobbling. / Lahdo, Rabi; Nothdurft, Sarah; Hermsdorf, Jörg et al.
In: Journal of laser applications, Vol. 33, No. 4, 042039, 11.2021.

Research output: Contribution to journalArticleResearchpeer review

Lahdo, R, Nothdurft, S, Hermsdorf, J, Urbanek, P, Puschmann, M, Riedel, F, Overmeyer, L & Kaierle, S 2021, 'Investigations on high-power laser beam-submerged arc hybrid welding of thick duplex stainless steel using laser beam wobbling', Journal of laser applications, vol. 33, no. 4, 042039. https://doi.org/10.2351/7.0000524
Lahdo, R., Nothdurft, S., Hermsdorf, J., Urbanek, P., Puschmann, M., Riedel, F., Overmeyer, L., & Kaierle, S. (2021). Investigations on high-power laser beam-submerged arc hybrid welding of thick duplex stainless steel using laser beam wobbling. Journal of laser applications, 33(4), Article 042039. https://doi.org/10.2351/7.0000524
Lahdo R, Nothdurft S, Hermsdorf J, Urbanek P, Puschmann M, Riedel F et al. Investigations on high-power laser beam-submerged arc hybrid welding of thick duplex stainless steel using laser beam wobbling. Journal of laser applications. 2021 Nov;33(4):042039. Epub 2021 Nov 1. doi: 10.2351/7.0000524
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title = "Investigations on high-power laser beam-submerged arc hybrid welding of thick duplex stainless steel using laser beam wobbling",
abstract = "Duplex stainless steels are used in many application fields due to their outstanding performance with respect to strength, toughness, and corrosion resistance. These properties are based on a microstructure proportion of at least a proportion of 30% austenite. To meet the requirements of the microstructure and a high productivity, a high-power and precise heat controlled welding procedure like laser beam-submerged arc hybrid welding is necessary. In this study, laser beam-submerged hybrid welding processes are developed for butt joints of duplex stainless steel S31803 (t = 16 mm) using a disk laser beam source with a maximum output laser beam power of PL = 16 kW. The aims of these developments are to achieve stable, efficient one-layer welding processes for joining weld seams with high quality regarding the microstructure. Therefore, the welding parameters, laser beam power, welding speed, and wobble amplitude are investigated using visual inspections and metallographic analyses. To increase the microstructure proportion of austenite, the laser beam is wobbled linear and transversal to the welding direction using amplitudes up to 5 mm. As results of welding process developments, stable and efficient one-layer hybrid welding processes were archived at a high welding speed of vW = 1.0 m/min and a wobble amplitude of WA = 2.5 mm. The weld seams meet the requirement of at least a proportion of 30% austenite. Without using laser beam wobbling, the weld seam does not achieve the austenite proportion required at this welding speed.",
author = "Rabi Lahdo and Sarah Nothdurft and J{\"o}rg Hermsdorf and Patrick Urbanek and Markus Puschmann and Frank Riedel and Ludger Overmeyer and Stefan Kaierle",
note = "Funding Information: The research project IFG 20736 BG/P 1227 “Joining of Duplex Stainless Steels using the Laser-submerged arc hybrid welding” from the Research Association for steel Application (FOSTA), D{\"u}sseldorf, is supported by the Federal Ministry of Economic Affairs and Energy through the German Federation of Industrial Research Associations (AiF) as part of the program for promoting industrial cooperative research (IGF) on the basis of a decision by the German Bundestag. The project is carried out at Laser Zentrum Hannover e.V. and Fraunhofer Institute for Machine Tools and Forming Technology IWU.; International Congress of Applications of Lasers and Electro-Optics 2021, ICALEO-2021 ; Conference date: 18-10-2021 Through 20-10-2021",
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AU - Lahdo, Rabi

AU - Nothdurft, Sarah

AU - Hermsdorf, Jörg

AU - Urbanek, Patrick

AU - Puschmann, Markus

AU - Riedel, Frank

AU - Overmeyer, Ludger

AU - Kaierle, Stefan

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