Investigation of the mechanical properties and corrosion behaviour of hybrid L 80 Type 1 and duplex steel joints produced by magnetically impelled arc butt welding

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Thomas Hassel
  • Hans Jürgen Maier
  • Alexey Alkhimenko
  • Artem Davydov
  • Nikita Shaposhnikov
  • Gleb Turichin
  • Olga Klimova

Research Organisations

External Research Organisations

  • St. Petersburg State Polytechnical University
  • St. Petersburg State Marine Technical University (SMTU)
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Details

Original languageEnglish
Article number100109
Number of pages12
JournalJournal of Advanced Joining Processes
Volume5
Early online date14 Apr 2022
Publication statusPublished - Jun 2022

Abstract

In the field of deep geothermal energy, the mono-tube design will be increasingly used in the future, as significant cost savings can be expected in the production of boreholes up to depths of 6000 m. The previously used bolting of the pipe lengths by means of sleeves contributes significantly to the construction costs. In addition, there is an increased risk of failure for the sleeve bolting, especially if different materials have to be used in different layers for the purpose of increasing the corrosion resistance. Magnetically Impelled Arc Butt Welding (MIAB) was used for direct welding of pipe segments with complete elimination of socket bolting. In the process, the casing material (L80 Type 1), which is a cost-effective standard material, and a corrosion-resistant duplex steel (1.4462) were hybrid welded. The results show excellent properties both in terms of mechanical properties and corrosion resistance. It is shown that the advantages of the MIAB process in joining these different materials can successfully overcome the metallurgical challenges. This new approach for the production of borehole liners can contribute significantly to cost reduction in the construction of geothermal boreholes.

Keywords

    Borehole casing, Geothermal wells, Hybrid joining, Magnetically impelled arc butt welding (MIAB), Tube welding

ASJC Scopus subject areas

Cite this

Investigation of the mechanical properties and corrosion behaviour of hybrid L 80 Type 1 and duplex steel joints produced by magnetically impelled arc butt welding. / Hassel, Thomas; Maier, Hans Jürgen; Alkhimenko, Alexey et al.
In: Journal of Advanced Joining Processes, Vol. 5, 100109, 06.2022.

Research output: Contribution to journalArticleResearchpeer review

Hassel, T, Maier, HJ, Alkhimenko, A, Davydov, A, Shaposhnikov, N, Turichin, G & Klimova, O 2022, 'Investigation of the mechanical properties and corrosion behaviour of hybrid L 80 Type 1 and duplex steel joints produced by magnetically impelled arc butt welding', Journal of Advanced Joining Processes, vol. 5, 100109. https://doi.org/10.1016/j.jajp.2022.100109
Hassel, T., Maier, H. J., Alkhimenko, A., Davydov, A., Shaposhnikov, N., Turichin, G., & Klimova, O. (2022). Investigation of the mechanical properties and corrosion behaviour of hybrid L 80 Type 1 and duplex steel joints produced by magnetically impelled arc butt welding. Journal of Advanced Joining Processes, 5, Article 100109. https://doi.org/10.1016/j.jajp.2022.100109
Hassel T, Maier HJ, Alkhimenko A, Davydov A, Shaposhnikov N, Turichin G et al. Investigation of the mechanical properties and corrosion behaviour of hybrid L 80 Type 1 and duplex steel joints produced by magnetically impelled arc butt welding. Journal of Advanced Joining Processes. 2022 Jun;5:100109. Epub 2022 Apr 14. doi: 10.1016/j.jajp.2022.100109
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abstract = "In the field of deep geothermal energy, the mono-tube design will be increasingly used in the future, as significant cost savings can be expected in the production of boreholes up to depths of 6000 m. The previously used bolting of the pipe lengths by means of sleeves contributes significantly to the construction costs. In addition, there is an increased risk of failure for the sleeve bolting, especially if different materials have to be used in different layers for the purpose of increasing the corrosion resistance. Magnetically Impelled Arc Butt Welding (MIAB) was used for direct welding of pipe segments with complete elimination of socket bolting. In the process, the casing material (L80 Type 1), which is a cost-effective standard material, and a corrosion-resistant duplex steel (1.4462) were hybrid welded. The results show excellent properties both in terms of mechanical properties and corrosion resistance. It is shown that the advantages of the MIAB process in joining these different materials can successfully overcome the metallurgical challenges. This new approach for the production of borehole liners can contribute significantly to cost reduction in the construction of geothermal boreholes.",
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N2 - In the field of deep geothermal energy, the mono-tube design will be increasingly used in the future, as significant cost savings can be expected in the production of boreholes up to depths of 6000 m. The previously used bolting of the pipe lengths by means of sleeves contributes significantly to the construction costs. In addition, there is an increased risk of failure for the sleeve bolting, especially if different materials have to be used in different layers for the purpose of increasing the corrosion resistance. Magnetically Impelled Arc Butt Welding (MIAB) was used for direct welding of pipe segments with complete elimination of socket bolting. In the process, the casing material (L80 Type 1), which is a cost-effective standard material, and a corrosion-resistant duplex steel (1.4462) were hybrid welded. The results show excellent properties both in terms of mechanical properties and corrosion resistance. It is shown that the advantages of the MIAB process in joining these different materials can successfully overcome the metallurgical challenges. This new approach for the production of borehole liners can contribute significantly to cost reduction in the construction of geothermal boreholes.

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