Details
Original language | English |
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Title of host publication | Lecture Notes in Production Engineering |
Publisher | Springer Nature |
Pages | 20-28 |
Number of pages | 9 |
ISBN (electronic) | 978-3-030-78424-9 |
ISBN (print) | 978-3-030-78423-2 |
Publication status | Published - 2022 |
Publication series
Name | Lecture Notes in Production Engineering |
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Volume | Part F1160 |
ISSN (Print) | 2194-0525 |
ISSN (electronic) | 2194-0533 |
Abstract
This paper describes the investigation of a compression molding process for the production of a battery housing structure made of glass mat reinforced thermoplastic (GMT) for electric vehicles. The battery housing structure was scaled to a demonstrator geometry in the form of a battery shell. To enable variant-flexible manufacturing, a modular forming tool was used, which can be modified by interchangeable inserts. The process chain involves the heating of the GMT, the transfer to the isothermally heated forming tool and the compression molding. The influence of various process parameters such as stamping force, stamping speed, GMT temperature and the GMT quantity on the mold filling were experimentally and numerically investigated. Finally, the results were transferred on different geometries where a complete mold filling was achieved.
Keywords
- Compression molding, FRP, GMT, Process simulation
ASJC Scopus subject areas
- Engineering(all)
- Industrial and Manufacturing Engineering
- Economics, Econometrics and Finance(all)
- Economics, Econometrics and Finance (miscellaneous)
- Engineering(all)
- Safety, Risk, Reliability and Quality
Cite this
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Lecture Notes in Production Engineering. Springer Nature, 2022. p. 20-28 (Lecture Notes in Production Engineering; Vol. Part F1160).
Research output: Chapter in book/report/conference proceeding › Contribution to book/anthology › Research › peer review
}
TY - CHAP
T1 - Investigation of a Compression Molding Process for the Variant Flexible Production of a GMT Battery Shell
AU - Weichenhain, J.
AU - Althaus, P.
AU - Hübner, S.
AU - Wester, H.
AU - Rosenbusch, D.
AU - Behrens, B. A.
N1 - Funding Information: Acknowledgements. This research and development project is funded by the German Federal Ministry of Education and Research (BMBF) within the funding initiative “Research Campus - Public-Private Partnership for innovation” (funding code: 02P18Q745) and implemented by the Project Management Agency Karlsruhe (PTKA). The author is responsible for the content of this publication.
PY - 2022
Y1 - 2022
N2 - This paper describes the investigation of a compression molding process for the production of a battery housing structure made of glass mat reinforced thermoplastic (GMT) for electric vehicles. The battery housing structure was scaled to a demonstrator geometry in the form of a battery shell. To enable variant-flexible manufacturing, a modular forming tool was used, which can be modified by interchangeable inserts. The process chain involves the heating of the GMT, the transfer to the isothermally heated forming tool and the compression molding. The influence of various process parameters such as stamping force, stamping speed, GMT temperature and the GMT quantity on the mold filling were experimentally and numerically investigated. Finally, the results were transferred on different geometries where a complete mold filling was achieved.
AB - This paper describes the investigation of a compression molding process for the production of a battery housing structure made of glass mat reinforced thermoplastic (GMT) for electric vehicles. The battery housing structure was scaled to a demonstrator geometry in the form of a battery shell. To enable variant-flexible manufacturing, a modular forming tool was used, which can be modified by interchangeable inserts. The process chain involves the heating of the GMT, the transfer to the isothermally heated forming tool and the compression molding. The influence of various process parameters such as stamping force, stamping speed, GMT temperature and the GMT quantity on the mold filling were experimentally and numerically investigated. Finally, the results were transferred on different geometries where a complete mold filling was achieved.
KW - Compression molding
KW - FRP
KW - GMT
KW - Process simulation
UR - http://www.scopus.com/inward/record.url?scp=85166130092&partnerID=8YFLogxK
U2 - 10.1007/978-3-030-78424-9_3
DO - 10.1007/978-3-030-78424-9_3
M3 - Contribution to book/anthology
AN - SCOPUS:85166130092
SN - 978-3-030-78423-2
T3 - Lecture Notes in Production Engineering
SP - 20
EP - 28
BT - Lecture Notes in Production Engineering
PB - Springer Nature
ER -