In-situ aligning magnetic nanoparticles in thermoplastic adhesives for contactless rapid joining of composite structures

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Zhao Sha
  • Xinying Cheng
  • Andrew D.M. Charles
  • Yang Zhou
  • Mohammad S. Islam
  • Andrew N. Rider
  • Shuhua Peng
  • May Lim
  • Victoria Timchenko
  • Chun H. Wang

Research Organisations

External Research Organisations

  • University of New South Wales (UNSW)
  • Defence Science & Technology Group (DSTG)
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Details

Original languageEnglish
Article number117304
JournalComposite structures
Volume321
Early online date24 Jun 2023
Publication statusPublished - 1 Oct 2023

Abstract

Magnetic nanoparticles of high magnetic susceptibility, such as magnetite (Fe3O4), have been used for wireless heating of adhesives and composites through the magnetic hysteresis loss mechanism, but the high concentrations of nanoparticles needed to meet heating performance targets can degrade mechanical properties. Herein, we present an in-situ aligning method to enhance the heating efficiency of magnetite nanoparticles in a nylon thermoplastic matrix without adversely affecting its mechanical strength. A composite adhesive was made by dispersing Fe3O4 nanoparticles in a nylon matrix followed by hot melting. Experimental results show that by subjecting the adhesive to an alternating magnetic field during the hot-melt process, its heating rate can be improved by 200% compared to that without applying the magnetic field. The improvement in the heating performance has been identified to stem from the alignment of the ease axis of the magnetic nanoparticles. This in-situ aligning technique enables better induction heating performance with the same amount of Fe3O4 nanoparticles, avoiding the agglomeration problem of high nanoparticle concentrations. Moreover, this technique makes it possible to develop high-performance self-heating thermoplastic adhesive for reversible bonding and self-healing solution with a wide range of applications, such as bonding and debonding of composites, temporary attachment of systems, and recyclable bonded structures.

Keywords

    Inductive heating, Iron oxide nanoparticle, Magnetic aligning, Magnetic hysteresis loss, Thermoplastic adhesive

ASJC Scopus subject areas

Cite this

In-situ aligning magnetic nanoparticles in thermoplastic adhesives for contactless rapid joining of composite structures. / Sha, Zhao; Cheng, Xinying; Charles, Andrew D.M. et al.
In: Composite structures, Vol. 321, 117304, 01.10.2023.

Research output: Contribution to journalArticleResearchpeer review

Sha, Z, Cheng, X, Charles, ADM, Zhou, Y, Islam, MS, Rider, AN, Peng, S, Lim, M, Timchenko, V & Wang, CH 2023, 'In-situ aligning magnetic nanoparticles in thermoplastic adhesives for contactless rapid joining of composite structures', Composite structures, vol. 321, 117304. https://doi.org/10.1016/j.compstruct.2023.117304
Sha, Z., Cheng, X., Charles, A. D. M., Zhou, Y., Islam, M. S., Rider, A. N., Peng, S., Lim, M., Timchenko, V., & Wang, C. H. (2023). In-situ aligning magnetic nanoparticles in thermoplastic adhesives for contactless rapid joining of composite structures. Composite structures, 321, Article 117304. https://doi.org/10.1016/j.compstruct.2023.117304
Sha Z, Cheng X, Charles ADM, Zhou Y, Islam MS, Rider AN et al. In-situ aligning magnetic nanoparticles in thermoplastic adhesives for contactless rapid joining of composite structures. Composite structures. 2023 Oct 1;321:117304. Epub 2023 Jun 24. doi: 10.1016/j.compstruct.2023.117304
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title = "In-situ aligning magnetic nanoparticles in thermoplastic adhesives for contactless rapid joining of composite structures",
abstract = "Magnetic nanoparticles of high magnetic susceptibility, such as magnetite (Fe3O4), have been used for wireless heating of adhesives and composites through the magnetic hysteresis loss mechanism, but the high concentrations of nanoparticles needed to meet heating performance targets can degrade mechanical properties. Herein, we present an in-situ aligning method to enhance the heating efficiency of magnetite nanoparticles in a nylon thermoplastic matrix without adversely affecting its mechanical strength. A composite adhesive was made by dispersing Fe3O4 nanoparticles in a nylon matrix followed by hot melting. Experimental results show that by subjecting the adhesive to an alternating magnetic field during the hot-melt process, its heating rate can be improved by 200% compared to that without applying the magnetic field. The improvement in the heating performance has been identified to stem from the alignment of the ease axis of the magnetic nanoparticles. This in-situ aligning technique enables better induction heating performance with the same amount of Fe3O4 nanoparticles, avoiding the agglomeration problem of high nanoparticle concentrations. Moreover, this technique makes it possible to develop high-performance self-heating thermoplastic adhesive for reversible bonding and self-healing solution with a wide range of applications, such as bonding and debonding of composites, temporary attachment of systems, and recyclable bonded structures.",
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author = "Zhao Sha and Xinying Cheng and Charles, {Andrew D.M.} and Yang Zhou and Islam, {Mohammad S.} and Rider, {Andrew N.} and Shuhua Peng and May Lim and Victoria Timchenko and Wang, {Chun H.}",
note = "Funding Information: This research is Phase 2 of “Adhesives for Structural Joining” topic under the scheme of “A Joint Effort”, which is supported by Commonwealth of Australia as represented by Defence Science and Technology (DST Group) and Small Business Innovation Research for Defence (SBIRD), part of the Next Generation Technologies Fund. The authors acknowledge the facilities and the scientific and technical assistance of Microscopy Australia at the Electron Microscope Unit (EMU) within the Mark Wainwright Analytical Centre (MWAC) at UNSW Sydney. ",
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AU - Sha, Zhao

AU - Cheng, Xinying

AU - Charles, Andrew D.M.

AU - Zhou, Yang

AU - Islam, Mohammad S.

AU - Rider, Andrew N.

AU - Peng, Shuhua

AU - Lim, May

AU - Timchenko, Victoria

AU - Wang, Chun H.

N1 - Funding Information: This research is Phase 2 of “Adhesives for Structural Joining” topic under the scheme of “A Joint Effort”, which is supported by Commonwealth of Australia as represented by Defence Science and Technology (DST Group) and Small Business Innovation Research for Defence (SBIRD), part of the Next Generation Technologies Fund. The authors acknowledge the facilities and the scientific and technical assistance of Microscopy Australia at the Electron Microscope Unit (EMU) within the Mark Wainwright Analytical Centre (MWAC) at UNSW Sydney.

PY - 2023/10/1

Y1 - 2023/10/1

N2 - Magnetic nanoparticles of high magnetic susceptibility, such as magnetite (Fe3O4), have been used for wireless heating of adhesives and composites through the magnetic hysteresis loss mechanism, but the high concentrations of nanoparticles needed to meet heating performance targets can degrade mechanical properties. Herein, we present an in-situ aligning method to enhance the heating efficiency of magnetite nanoparticles in a nylon thermoplastic matrix without adversely affecting its mechanical strength. A composite adhesive was made by dispersing Fe3O4 nanoparticles in a nylon matrix followed by hot melting. Experimental results show that by subjecting the adhesive to an alternating magnetic field during the hot-melt process, its heating rate can be improved by 200% compared to that without applying the magnetic field. The improvement in the heating performance has been identified to stem from the alignment of the ease axis of the magnetic nanoparticles. This in-situ aligning technique enables better induction heating performance with the same amount of Fe3O4 nanoparticles, avoiding the agglomeration problem of high nanoparticle concentrations. Moreover, this technique makes it possible to develop high-performance self-heating thermoplastic adhesive for reversible bonding and self-healing solution with a wide range of applications, such as bonding and debonding of composites, temporary attachment of systems, and recyclable bonded structures.

AB - Magnetic nanoparticles of high magnetic susceptibility, such as magnetite (Fe3O4), have been used for wireless heating of adhesives and composites through the magnetic hysteresis loss mechanism, but the high concentrations of nanoparticles needed to meet heating performance targets can degrade mechanical properties. Herein, we present an in-situ aligning method to enhance the heating efficiency of magnetite nanoparticles in a nylon thermoplastic matrix without adversely affecting its mechanical strength. A composite adhesive was made by dispersing Fe3O4 nanoparticles in a nylon matrix followed by hot melting. Experimental results show that by subjecting the adhesive to an alternating magnetic field during the hot-melt process, its heating rate can be improved by 200% compared to that without applying the magnetic field. The improvement in the heating performance has been identified to stem from the alignment of the ease axis of the magnetic nanoparticles. This in-situ aligning technique enables better induction heating performance with the same amount of Fe3O4 nanoparticles, avoiding the agglomeration problem of high nanoparticle concentrations. Moreover, this technique makes it possible to develop high-performance self-heating thermoplastic adhesive for reversible bonding and self-healing solution with a wide range of applications, such as bonding and debonding of composites, temporary attachment of systems, and recyclable bonded structures.

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