Influence of the Residual Stress State on Cohesive Damage of PVD-Coated Carbide Cutting Tools

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Authors

  • Berend Denkena
  • Bernd Breidenstein
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Original languageEnglish
Pages (from-to)613-616
Number of pages4
JournalAdvanced Engineering Materials
Volume10
Issue number7
Early online date16 Jul 2008
Publication statusPublished - Jul 2008

Abstract

A model, which explains cohesive damage of PVD coated carbide cutting tools by the residual stress state of the coating-substrate composites, prognoses a critical damage zone in the substrate's subsurface. This model could be proven experimentally. In fact there is a range, which shows tensile residual stress even in unloaded state. For the complete confirmation of the model, i. e. that the tool's residual stress state is the only reason for the occurrence of cohesive damage, cutting tests with "perfect" coatings will have to be performed. This will be subject to further investigations. It was shown furthermore that strong compressive stress of the substrate is reduced by the coating process. Moderate compressive stress only shows minor changes and stress free specimens show moderate compressive stress after coating. Currently applied process chains induce mainly strong compressive stress into the substrate's subsurface. The development of new processes for the production of coated carbide cutting tools has to consider the residual stress state of the complete tool. Therefore residual stress depth distributions for stress reduced or stress free tools have to be determined, and more cutting tests have to be performed. The goal is to define a stress state which avoids tool damage due to residual stress.

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Influence of the Residual Stress State on Cohesive Damage of PVD-Coated Carbide Cutting Tools. / Denkena, Berend; Breidenstein, Bernd.
In: Advanced Engineering Materials, Vol. 10, No. 7, 07.2008, p. 613-616.

Research output: Contribution to journalArticleResearchpeer review

Denkena B, Breidenstein B. Influence of the Residual Stress State on Cohesive Damage of PVD-Coated Carbide Cutting Tools. Advanced Engineering Materials. 2008 Jul;10(7):613-616. Epub 2008 Jul 16. doi: 10.1002/adem.200800063
Denkena, Berend ; Breidenstein, Bernd. / Influence of the Residual Stress State on Cohesive Damage of PVD-Coated Carbide Cutting Tools. In: Advanced Engineering Materials. 2008 ; Vol. 10, No. 7. pp. 613-616.
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