Influence of the material on the measurement of surface roughness using eddy current technology

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Original languageEnglish
Title of host publicationI2MTC 2020 - International Instrumentation and Measurement Technology Conference, Proceedings
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages1-6
Number of pages6
ISBN (electronic)9781728144603
ISBN (print)978-1-7281-4460-3
Publication statusPublished - 2020
Event2020 IEEE International Instrumentation and Measurement Technology Conference, I2MTC 2020 - Dubrovnik, Croatia
Duration: 25 May 202029 May 2020

Abstract

To enable a property-controlled production by embedding a feedback of component properties into the machining process, an appropriate sensor system needs to be integrated into a production line. This study serves to analyze the possibility to measure the surface roughness of ferromagnetic and austenitic steel using the non-destructive eddy current technology. Thereby, it was possible to create a correlation between the measured voltage and the surface roughness. Arithmetic average surface roughness values greater than 1 μm and average maximum height of profile of over 4 μm can reliably be distinguished. Furthermore, a film sensor was developed to realise the inspection of cylindrical surfaces like shafts. Here, again a good correlation between the roughness of turned shafts and eddy current measurements could be found. Additionally, the influence of the excitation frequency on the measurement results, depending on the material tested, was analysed and a coherence between values gained by the Abbot curve was detected.

Keywords

    Austenitic steel, Eddy current testing, Ferromagnetic steel, Penetration depth, Surface roughness

ASJC Scopus subject areas

Cite this

Influence of the material on the measurement of surface roughness using eddy current technology. / Fricke, Lara Vivian; Jannis Lehnhardt, Bela; Barton, Sebastian et al.
I2MTC 2020 - International Instrumentation and Measurement Technology Conference, Proceedings. Institute of Electrical and Electronics Engineers Inc., 2020. p. 1-6 9128881.

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Fricke, LV, Jannis Lehnhardt, B, Barton, S, Nguyen, HN, Breidenstein, B, Zaremba, D & Maier, HJ 2020, Influence of the material on the measurement of surface roughness using eddy current technology. in I2MTC 2020 - International Instrumentation and Measurement Technology Conference, Proceedings., 9128881, Institute of Electrical and Electronics Engineers Inc., pp. 1-6, 2020 IEEE International Instrumentation and Measurement Technology Conference, I2MTC 2020, Dubrovnik, Croatia, 25 May 2020. https://doi.org/10.1109/i2mtc43012.2020.9128881
Fricke, L. V., Jannis Lehnhardt, B., Barton, S., Nguyen, H. N., Breidenstein, B., Zaremba, D., & Maier, H. J. (2020). Influence of the material on the measurement of surface roughness using eddy current technology. In I2MTC 2020 - International Instrumentation and Measurement Technology Conference, Proceedings (pp. 1-6). Article 9128881 Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/i2mtc43012.2020.9128881
Fricke LV, Jannis Lehnhardt B, Barton S, Nguyen HN, Breidenstein B, Zaremba D et al. Influence of the material on the measurement of surface roughness using eddy current technology. In I2MTC 2020 - International Instrumentation and Measurement Technology Conference, Proceedings. Institute of Electrical and Electronics Engineers Inc. 2020. p. 1-6. 9128881 doi: 10.1109/i2mtc43012.2020.9128881
Fricke, Lara Vivian ; Jannis Lehnhardt, Bela ; Barton, Sebastian et al. / Influence of the material on the measurement of surface roughness using eddy current technology. I2MTC 2020 - International Instrumentation and Measurement Technology Conference, Proceedings. Institute of Electrical and Electronics Engineers Inc., 2020. pp. 1-6
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abstract = "To enable a property-controlled production by embedding a feedback of component properties into the machining process, an appropriate sensor system needs to be integrated into a production line. This study serves to analyze the possibility to measure the surface roughness of ferromagnetic and austenitic steel using the non-destructive eddy current technology. Thereby, it was possible to create a correlation between the measured voltage and the surface roughness. Arithmetic average surface roughness values greater than 1 μm and average maximum height of profile of over 4 μm can reliably be distinguished. Furthermore, a film sensor was developed to realise the inspection of cylindrical surfaces like shafts. Here, again a good correlation between the roughness of turned shafts and eddy current measurements could be found. Additionally, the influence of the excitation frequency on the measurement results, depending on the material tested, was analysed and a coherence between values gained by the Abbot curve was detected.",
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note = "Funding information: ACKNOWLEDGMENT This study has been supported by the DFG within the research priority program SPP 2086. The authors thank the DFG for this funding and intensive technical support.; 2020 IEEE International Instrumentation and Measurement Technology Conference, I2MTC 2020 ; Conference date: 25-05-2020 Through 29-05-2020",
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AU - Jannis Lehnhardt, Bela

AU - Barton, Sebastian

AU - Nguyen, Hai Nam

AU - Breidenstein, Bernd

AU - Zaremba, David

AU - Maier, Hans Jurgen

N1 - Funding information: ACKNOWLEDGMENT This study has been supported by the DFG within the research priority program SPP 2086. The authors thank the DFG for this funding and intensive technical support.

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N2 - To enable a property-controlled production by embedding a feedback of component properties into the machining process, an appropriate sensor system needs to be integrated into a production line. This study serves to analyze the possibility to measure the surface roughness of ferromagnetic and austenitic steel using the non-destructive eddy current technology. Thereby, it was possible to create a correlation between the measured voltage and the surface roughness. Arithmetic average surface roughness values greater than 1 μm and average maximum height of profile of over 4 μm can reliably be distinguished. Furthermore, a film sensor was developed to realise the inspection of cylindrical surfaces like shafts. Here, again a good correlation between the roughness of turned shafts and eddy current measurements could be found. Additionally, the influence of the excitation frequency on the measurement results, depending on the material tested, was analysed and a coherence between values gained by the Abbot curve was detected.

AB - To enable a property-controlled production by embedding a feedback of component properties into the machining process, an appropriate sensor system needs to be integrated into a production line. This study serves to analyze the possibility to measure the surface roughness of ferromagnetic and austenitic steel using the non-destructive eddy current technology. Thereby, it was possible to create a correlation between the measured voltage and the surface roughness. Arithmetic average surface roughness values greater than 1 μm and average maximum height of profile of over 4 μm can reliably be distinguished. Furthermore, a film sensor was developed to realise the inspection of cylindrical surfaces like shafts. Here, again a good correlation between the roughness of turned shafts and eddy current measurements could be found. Additionally, the influence of the excitation frequency on the measurement results, depending on the material tested, was analysed and a coherence between values gained by the Abbot curve was detected.

KW - Austenitic steel

KW - Eddy current testing

KW - Ferromagnetic steel

KW - Penetration depth

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