Influence of surface topography on junction strength of modular hip endoprostheses

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Berend Denkena
  • Christof Hurschler
  • Benjamin Bergmann
  • Beate Legutko
  • Marco Gustav
  • Bastian Welke

External Research Organisations

  • Hannover Medical School (MHH)
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Details

Original languageEnglish
Pages (from-to)64-69
Number of pages6
JournalProcedia CIRP
Volume110
Issue numberC
Early online date8 Jul 2022
Publication statusPublished - 2022
Event5th CIRP Conference on Biomanufacturing, Cirp BioM 2022 - Calabria, Italy
Duration: 22 Jun 202224 Jun 2022

Abstract

The improved adaption of a modular hip endoprosthesis to patient-specific anatomy by means of a neck adapter is accompanied by the risk of a higher revision rate. This is due to micromotions leading to friction wear and corrosion of the additional taper interface. This results in the need to manufacture a load-adapted interface of modular hip endoprostheses. In this study, the influence of the machining processes turning and deep rolling on the surface topography of outer tapers of TiAl6V4 ELI and CoCrMo28 was investigated. In order to gain knowledge about the junction strength in dependence of the surface topography, tapers were joined and the separation force was investigated during push out tests. Results indicate that the adjustment of surface topographies of the outer taper is associated with a higher reproducibility in deep rolling than in turning. In addition, for the turning process inner tapers have a higher scattering of the investigated roughness parameters of the surface topography than the outer tapers. For the investigated taper angle of 5.665°, the influence of the surface topography on the separation forces is not significant. However, there is a little scatter of the taper angles of the samples depending on the machining process which leads to a difference between the inner and outer taper angle. This could significantly reduce the contact area of the junction and could be an explanation for the lack of significance of the separation forces we observed. Furthermore, no significant dependence of the separation forces on material properties was observed.

Keywords

    Junction strength, Load-adapted manufacturing, Modular hip endoprosthesis, Tapered junction

ASJC Scopus subject areas

Cite this

Influence of surface topography on junction strength of modular hip endoprostheses. / Denkena, Berend; Hurschler, Christof; Bergmann, Benjamin et al.
In: Procedia CIRP, Vol. 110, No. C, 2022, p. 64-69.

Research output: Contribution to journalConference articleResearchpeer review

Denkena, B, Hurschler, C, Bergmann, B, Legutko, B, Gustav, M & Welke, B 2022, 'Influence of surface topography on junction strength of modular hip endoprostheses', Procedia CIRP, vol. 110, no. C, pp. 64-69. https://doi.org/10.1016/j.procir.2022.06.014
Denkena, B., Hurschler, C., Bergmann, B., Legutko, B., Gustav, M., & Welke, B. (2022). Influence of surface topography on junction strength of modular hip endoprostheses. Procedia CIRP, 110(C), 64-69. https://doi.org/10.1016/j.procir.2022.06.014
Denkena B, Hurschler C, Bergmann B, Legutko B, Gustav M, Welke B. Influence of surface topography on junction strength of modular hip endoprostheses. Procedia CIRP. 2022;110(C):64-69. Epub 2022 Jul 8. doi: 10.1016/j.procir.2022.06.014
Denkena, Berend ; Hurschler, Christof ; Bergmann, Benjamin et al. / Influence of surface topography on junction strength of modular hip endoprostheses. In: Procedia CIRP. 2022 ; Vol. 110, No. C. pp. 64-69.
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abstract = "The improved adaption of a modular hip endoprosthesis to patient-specific anatomy by means of a neck adapter is accompanied by the risk of a higher revision rate. This is due to micromotions leading to friction wear and corrosion of the additional taper interface. This results in the need to manufacture a load-adapted interface of modular hip endoprostheses. In this study, the influence of the machining processes turning and deep rolling on the surface topography of outer tapers of TiAl6V4 ELI and CoCrMo28 was investigated. In order to gain knowledge about the junction strength in dependence of the surface topography, tapers were joined and the separation force was investigated during push out tests. Results indicate that the adjustment of surface topographies of the outer taper is associated with a higher reproducibility in deep rolling than in turning. In addition, for the turning process inner tapers have a higher scattering of the investigated roughness parameters of the surface topography than the outer tapers. For the investigated taper angle of 5.665°, the influence of the surface topography on the separation forces is not significant. However, there is a little scatter of the taper angles of the samples depending on the machining process which leads to a difference between the inner and outer taper angle. This could significantly reduce the contact area of the junction and could be an explanation for the lack of significance of the separation forces we observed. Furthermore, no significant dependence of the separation forces on material properties was observed.",
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AU - Denkena, Berend

AU - Hurschler, Christof

AU - Bergmann, Benjamin

AU - Legutko, Beate

AU - Gustav, Marco

AU - Welke, Bastian

N1 - Funding Information: The authors would like to thank the German Research Foundation for their financial support within the collaborative

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