Influence of Heat-Pretreatments on the Microstructural and Mechanical Properties of Galfan-Coated Metal Bonds

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  • Paderborn University
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Original languageEnglish
Title of host publicationProceedings of the 21st International ESAFORM Conference on Material Forming, ESAFORM 2018
EditorsGianluca Buffa, Livan Fratini, Giuseppe Ingarao, Rosa Di Lorenzo
ISBN (electronic)9780735416635
Publication statusPublished - 3 May 2018
Event21st International ESAFORM Conference on Material Forming, ESAFORM 2018 - Palermo, Italy
Duration: 23 Apr 201825 Apr 2018

Publication series

NameAIP Conference Proceedings
Volume1960
ISSN (Print)0094-243X
ISSN (electronic)1551-7616

Abstract

In the present study, heat-treatment assisted bonding of galfan-coated low-carbon steel sheets was investigated. Steel sheets were bonded by cold rolling subsequently to a heat treatment in the temperature range from 400°C to 550°C. The reduction ratio during cold rolling was varied in the range from 50% to 80%. Such high reduction ratios were achieved by splitting the bonding process into three stages. By employing heat-treatments, the mechanical properties of the bonds were improved. The heat-pretreatment allowed the formation of brittle intermetallic phases that were easily fractured in the rolling gap during the bonding process. Thus, juvenile non-oxidized surfaces were formed, which facilitated the bonding between the steel layers, and thus increased the bond strength. The intermetallic phases were actively formed at temperatures of 450°C and above; however increasing temperatures resulted in decreasing mechanical properties due to oxidation processes. The local microstructure was analyzed by scanning electron microscopy in order to characterize the contact zone on the micro level with a focus on the formation of intermetallic phases. The mechanical properties were determined in tensile shear tests. Interestingly, it was found that the galfan coating allowed for bonding at room temperature, and the aluminum fraction was primarily responsible for the enhanced oxide formation during the heat-pretreatment.

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Influence of Heat-Pretreatments on the Microstructural and Mechanical Properties of Galfan-Coated Metal Bonds. / Hordych, Illia; Rodman, Dmytro; Nürnberger, Florian et al.
Proceedings of the 21st International ESAFORM Conference on Material Forming, ESAFORM 2018. ed. / Gianluca Buffa; Livan Fratini; Giuseppe Ingarao; Rosa Di Lorenzo. 2018. 040007 (AIP Conference Proceedings; Vol. 1960).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Hordych, I, Rodman, D, Nürnberger, F, Schmidt, HC, Orive, AG, Homberg, W, Grundmeier, G & Maier, HJ 2018, Influence of Heat-Pretreatments on the Microstructural and Mechanical Properties of Galfan-Coated Metal Bonds. in G Buffa, L Fratini, G Ingarao & R Di Lorenzo (eds), Proceedings of the 21st International ESAFORM Conference on Material Forming, ESAFORM 2018., 040007, AIP Conference Proceedings, vol. 1960, 21st International ESAFORM Conference on Material Forming, ESAFORM 2018, Palermo, Italy, 23 Apr 2018. https://doi.org/10.1063/1.5034861
Hordych, I., Rodman, D., Nürnberger, F., Schmidt, H. C., Orive, A. G., Homberg, W., Grundmeier, G., & Maier, H. J. (2018). Influence of Heat-Pretreatments on the Microstructural and Mechanical Properties of Galfan-Coated Metal Bonds. In G. Buffa, L. Fratini, G. Ingarao, & R. Di Lorenzo (Eds.), Proceedings of the 21st International ESAFORM Conference on Material Forming, ESAFORM 2018 Article 040007 (AIP Conference Proceedings; Vol. 1960). https://doi.org/10.1063/1.5034861
Hordych I, Rodman D, Nürnberger F, Schmidt HC, Orive AG, Homberg W et al. Influence of Heat-Pretreatments on the Microstructural and Mechanical Properties of Galfan-Coated Metal Bonds. In Buffa G, Fratini L, Ingarao G, Di Lorenzo R, editors, Proceedings of the 21st International ESAFORM Conference on Material Forming, ESAFORM 2018. 2018. 040007. (AIP Conference Proceedings). doi: 10.1063/1.5034861
Hordych, Illia ; Rodman, Dmytro ; Nürnberger, Florian et al. / Influence of Heat-Pretreatments on the Microstructural and Mechanical Properties of Galfan-Coated Metal Bonds. Proceedings of the 21st International ESAFORM Conference on Material Forming, ESAFORM 2018. editor / Gianluca Buffa ; Livan Fratini ; Giuseppe Ingarao ; Rosa Di Lorenzo. 2018. (AIP Conference Proceedings).
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abstract = "In the present study, heat-treatment assisted bonding of galfan-coated low-carbon steel sheets was investigated. Steel sheets were bonded by cold rolling subsequently to a heat treatment in the temperature range from 400°C to 550°C. The reduction ratio during cold rolling was varied in the range from 50% to 80%. Such high reduction ratios were achieved by splitting the bonding process into three stages. By employing heat-treatments, the mechanical properties of the bonds were improved. The heat-pretreatment allowed the formation of brittle intermetallic phases that were easily fractured in the rolling gap during the bonding process. Thus, juvenile non-oxidized surfaces were formed, which facilitated the bonding between the steel layers, and thus increased the bond strength. The intermetallic phases were actively formed at temperatures of 450°C and above; however increasing temperatures resulted in decreasing mechanical properties due to oxidation processes. The local microstructure was analyzed by scanning electron microscopy in order to characterize the contact zone on the micro level with a focus on the formation of intermetallic phases. The mechanical properties were determined in tensile shear tests. Interestingly, it was found that the galfan coating allowed for bonding at room temperature, and the aluminum fraction was primarily responsible for the enhanced oxide formation during the heat-pretreatment.",
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AU - Hordych, Illia

AU - Rodman, Dmytro

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AU - Orive, Alejandro Gonzalez

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AU - Grundmeier, Guido

AU - Maier, Hans Jürgen

N1 - Funding information: The authors thank the German Research Foundation (DFG) for financial support of project MA 1175/36-3 “Partial joining of blanks with electrochemical support (ECUF)” within the SPP 1640 framework. Special thanks go to Dr. M. Rodman and A. Hausmann for their assistance with the rolling experiments.

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By the same author(s)