Influence of cooling parameters on the surface layer structure of hot working tools

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Original languageEnglish
Title of host publication31st International Conference on Metallurgy and Materials, METAL 2022
Pages233-238
Number of pages6
ISBN (electronic)9788088365068
Publication statusPublished - 30 Jun 2022
Event31st International Conference on Metallurgy and Materials, METAL 2022 - Brno, Czech Republic
Duration: 18 May 202219 May 2022

Publication series

NameInternational Conference on Metallurgy and Materials
ISSN (electronic)2694-9296

Abstract

The surface layer of hot working tools is subject to alternating thermo-mechanical loads during forging. It experiences a fast increase in temperature on contact with the heated billets, followed by a steep temperature decline during application of the spray-coolant. This can lead to a cyclic surface rehardening of the tool surface layer due to the formation of a martensitic structure, which can either delay or accelerate tool failure. The microstructural changes in the tool surface layer mainly depend on the thermal, mechanical and tribological loads during forging. The influence of these loads is of particular interest to understand the effect of cyclic surface rehardening. The goal of this research is to investigate the influence of cooling parameters on microstructural changes in the tool surface layer during die forging. Mechanical and tribological loads are kept constant while cooling parameters are varied. Three internal thermocouples are applied to forging tools to measure the base tool temperature. To keep the amount of lubricant in each forging cycle at constant levels, cooling and lubrication are separated by use of boron nitride as lubricant, which is applied by electrostatic adherence. For cooling, the duration of water application is varied while maintaining pressure and spray pattern. Fourtools with differenttool base temperatures are investigated and the influence of the thermal loads on the wear behaviour displayed.

Keywords

    Bulk metal forming, cooling, surface zone rehardening, wear

ASJC Scopus subject areas

Cite this

Influence of cooling parameters on the surface layer structure of hot working tools. / Behrens, Bernd Arno; Brunotte, Kai; Peddinghaus, Julius et al.
31st International Conference on Metallurgy and Materials, METAL 2022. 2022. p. 233-238 (International Conference on Metallurgy and Materials).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Behrens, BA, Brunotte, K, Peddinghaus, J & Lorenz, U 2022, Influence of cooling parameters on the surface layer structure of hot working tools. in 31st International Conference on Metallurgy and Materials, METAL 2022. International Conference on Metallurgy and Materials, pp. 233-238, 31st International Conference on Metallurgy and Materials, METAL 2022, Brno, Czech Republic, 18 May 2022. https://doi.org/10.37904/metal.2022.4391
Behrens, B. A., Brunotte, K., Peddinghaus, J., & Lorenz, U. (2022). Influence of cooling parameters on the surface layer structure of hot working tools. In 31st International Conference on Metallurgy and Materials, METAL 2022 (pp. 233-238). (International Conference on Metallurgy and Materials). https://doi.org/10.37904/metal.2022.4391
Behrens BA, Brunotte K, Peddinghaus J, Lorenz U. Influence of cooling parameters on the surface layer structure of hot working tools. In 31st International Conference on Metallurgy and Materials, METAL 2022. 2022. p. 233-238. (International Conference on Metallurgy and Materials). doi: 10.37904/metal.2022.4391
Behrens, Bernd Arno ; Brunotte, Kai ; Peddinghaus, Julius et al. / Influence of cooling parameters on the surface layer structure of hot working tools. 31st International Conference on Metallurgy and Materials, METAL 2022. 2022. pp. 233-238 (International Conference on Metallurgy and Materials).
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abstract = "The surface layer of hot working tools is subject to alternating thermo-mechanical loads during forging. It experiences a fast increase in temperature on contact with the heated billets, followed by a steep temperature decline during application of the spray-coolant. This can lead to a cyclic surface rehardening of the tool surface layer due to the formation of a martensitic structure, which can either delay or accelerate tool failure. The microstructural changes in the tool surface layer mainly depend on the thermal, mechanical and tribological loads during forging. The influence of these loads is of particular interest to understand the effect of cyclic surface rehardening. The goal of this research is to investigate the influence of cooling parameters on microstructural changes in the tool surface layer during die forging. Mechanical and tribological loads are kept constant while cooling parameters are varied. Three internal thermocouples are applied to forging tools to measure the base tool temperature. To keep the amount of lubricant in each forging cycle at constant levels, cooling and lubrication are separated by use of boron nitride as lubricant, which is applied by electrostatic adherence. For cooling, the duration of water application is varied while maintaining pressure and spray pattern. Fourtools with differenttool base temperatures are investigated and the influence of the thermal loads on the wear behaviour displayed.",
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AU - Peddinghaus, Julius

AU - Lorenz, Uwe

N1 - Funding Information: The presented investigations are carried out within the project ID 349885770 "Influence of cooling of forging dies on the process-related microstructural changes in the surface zone and their effect on wear behaviour" of the German Research Foundation (DFG). We are thankful for the assistance provided.

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