Influence of an oxygen-free atmosphere on laser beam brazing of aluminium with prior surface deoxidation by pulsed laser radiation

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Witali Aman
  • Sarah Nothdurft
  • Jörg Hermsdorf
  • Stefan Kaierle
  • Maik Szafarska
  • René Gustus
  • Wolfgang Maus-Friedrichs
  • Ludger Overmeyer

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
  • Clausthaler Zentrum für Materialtechnik
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Details

Original languageEnglish
Pages (from-to)762-765
Number of pages4
JournalProcedia CIRP
Volume111
Early online date6 Sept 2022
Publication statusPublished - 2022
Event12th CIRP Conference on Photonic Technologies, LANE 2022 - Erlangen, Germany
Duration: 4 Sept 20228 Sept 2022

Abstract

Aluminium alloys, like AlMgSi1 and AlMg3, cannot be joined in industrial processes by laser beam brazing without the use of fluxes due to their resistant oxide layer. The aim of this study is to dispense with the use of flux. For the investigations, an oxygen-free atmosphere was created by using the highly reactive gas monosilane and thus achieving O2 partial pressures of 10-18 mbar. After removal of the oxides by a laser source with 1064 nm wavelength, pulse energies of max. 0.3 µJ and pulse durations of 45 ns, reoxidation is prevented by the oxygen-free atmosphere, so that brazing is carried out on an oxide-free material surface. The bead on plate seams show a materially bonded brazed joint in cross-section. Reference experiments without monosilane either show no wetting or an increased melting of base material. The influence of laser beam power for brazing, pulse energy for deoxidation and wire feed was investigated.

Keywords

    aluminium alloy, laser beam brazing, monosilane, oxide, XHV-adequate

ASJC Scopus subject areas

Cite this

Influence of an oxygen-free atmosphere on laser beam brazing of aluminium with prior surface deoxidation by pulsed laser radiation. / Aman, Witali; Nothdurft, Sarah; Hermsdorf, Jörg et al.
In: Procedia CIRP, Vol. 111, 2022, p. 762-765.

Research output: Contribution to journalConference articleResearchpeer review

Aman, W, Nothdurft, S, Hermsdorf, J, Kaierle, S, Szafarska, M, Gustus, R, Maus-Friedrichs, W & Overmeyer, L 2022, 'Influence of an oxygen-free atmosphere on laser beam brazing of aluminium with prior surface deoxidation by pulsed laser radiation', Procedia CIRP, vol. 111, pp. 762-765. https://doi.org/10.1016/j.procir.2022.08.122
Aman, W., Nothdurft, S., Hermsdorf, J., Kaierle, S., Szafarska, M., Gustus, R., Maus-Friedrichs, W., & Overmeyer, L. (2022). Influence of an oxygen-free atmosphere on laser beam brazing of aluminium with prior surface deoxidation by pulsed laser radiation. Procedia CIRP, 111, 762-765. https://doi.org/10.1016/j.procir.2022.08.122
Aman W, Nothdurft S, Hermsdorf J, Kaierle S, Szafarska M, Gustus R et al. Influence of an oxygen-free atmosphere on laser beam brazing of aluminium with prior surface deoxidation by pulsed laser radiation. Procedia CIRP. 2022;111:762-765. Epub 2022 Sept 6. doi: 10.1016/j.procir.2022.08.122
Aman, Witali ; Nothdurft, Sarah ; Hermsdorf, Jörg et al. / Influence of an oxygen-free atmosphere on laser beam brazing of aluminium with prior surface deoxidation by pulsed laser radiation. In: Procedia CIRP. 2022 ; Vol. 111. pp. 762-765.
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title = "Influence of an oxygen-free atmosphere on laser beam brazing of aluminium with prior surface deoxidation by pulsed laser radiation",
abstract = "Aluminium alloys, like AlMgSi1 and AlMg3, cannot be joined in industrial processes by laser beam brazing without the use of fluxes due to their resistant oxide layer. The aim of this study is to dispense with the use of flux. For the investigations, an oxygen-free atmosphere was created by using the highly reactive gas monosilane and thus achieving O2 partial pressures of 10-18 mbar. After removal of the oxides by a laser source with 1064 nm wavelength, pulse energies of max. 0.3 µJ and pulse durations of 45 ns, reoxidation is prevented by the oxygen-free atmosphere, so that brazing is carried out on an oxide-free material surface. The bead on plate seams show a materially bonded brazed joint in cross-section. Reference experiments without monosilane either show no wetting or an increased melting of base material. The influence of laser beam power for brazing, pulse energy for deoxidation and wire feed was investigated.",
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Download

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T1 - Influence of an oxygen-free atmosphere on laser beam brazing of aluminium with prior surface deoxidation by pulsed laser radiation

AU - Aman, Witali

AU - Nothdurft, Sarah

AU - Hermsdorf, Jörg

AU - Kaierle, Stefan

AU - Szafarska, Maik

AU - Gustus, René

AU - Maus-Friedrichs, Wolfgang

AU - Overmeyer, Ludger

N1 - Funding Information: Funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) - Project-ID 394563137 - SFB 1368.

PY - 2022

Y1 - 2022

N2 - Aluminium alloys, like AlMgSi1 and AlMg3, cannot be joined in industrial processes by laser beam brazing without the use of fluxes due to their resistant oxide layer. The aim of this study is to dispense with the use of flux. For the investigations, an oxygen-free atmosphere was created by using the highly reactive gas monosilane and thus achieving O2 partial pressures of 10-18 mbar. After removal of the oxides by a laser source with 1064 nm wavelength, pulse energies of max. 0.3 µJ and pulse durations of 45 ns, reoxidation is prevented by the oxygen-free atmosphere, so that brazing is carried out on an oxide-free material surface. The bead on plate seams show a materially bonded brazed joint in cross-section. Reference experiments without monosilane either show no wetting or an increased melting of base material. The influence of laser beam power for brazing, pulse energy for deoxidation and wire feed was investigated.

AB - Aluminium alloys, like AlMgSi1 and AlMg3, cannot be joined in industrial processes by laser beam brazing without the use of fluxes due to their resistant oxide layer. The aim of this study is to dispense with the use of flux. For the investigations, an oxygen-free atmosphere was created by using the highly reactive gas monosilane and thus achieving O2 partial pressures of 10-18 mbar. After removal of the oxides by a laser source with 1064 nm wavelength, pulse energies of max. 0.3 µJ and pulse durations of 45 ns, reoxidation is prevented by the oxygen-free atmosphere, so that brazing is carried out on an oxide-free material surface. The bead on plate seams show a materially bonded brazed joint in cross-section. Reference experiments without monosilane either show no wetting or an increased melting of base material. The influence of laser beam power for brazing, pulse energy for deoxidation and wire feed was investigated.

KW - aluminium alloy

KW - laser beam brazing

KW - monosilane

KW - oxide

KW - XHV-adequate

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