Industrial bifacial n-type silicon solar cells applying a boron co-diffused rear emitter and an aluminum rear finger grid

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Thorsten Dullweber
  • Nadine Wehmeier
  • Anja Nowack
  • Till Brendemühl
  • Sarah Kajari-Schröder
  • Rolf Brendel

Research Organisations

External Research Organisations

  • Institute for Solar Energy Research (ISFH)
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Details

Original languageEnglish
Pages (from-to)3046-3052
Number of pages7
JournalPhysica Status Solidi (A) Applications and Materials Science
Volume213
Issue number11
Early online date18 Jul 2016
Publication statusPublished - 1 Nov 2016

Abstract

The solar industry is introducing p-type monofacial passivated emitter and rear cells (PERC) into mass production. However, the efficiency of p-type PERC cells is subject to light-induced degradation (LID). In this paper, we introduce a novel solar cell design which we name BiCoRE as abbreviation of “bifacial co-diffused rear emitter.” The BiCoRE cell process is very similar to the high volume proven PERC process sequence, but uses LID stable n-type wafers. A boron silicate glass (BSG) silicon nitride (SiNz) stack at the rear side of the BiCoRE cells acts as protection layer against texturing and POCl3 diffusion, as boron dopant source during the POCl3 co-diffusion as well as passivation layer. The rear contacts are formed by laser contact opening (LCO) and screen printing of an Al finger grid similar to the recently introduced PERC+ solar cells. The Al finger grid enables bifaciality and results in up to 8.5 μm deep aluminum back surface fields (Al-BSFs) and up to 21.1% conversion efficiency obtained with n-type reference solar cells. The multifunctional BSG/SiNz stack demonstrates up to 20.6% conversion efficiency with BiCoRE solar cells. When illuminated from the rear side, the BiCoRE cells exhibit conversion efficiencies up to 16.1% which corresponds to a bifaciality of 78%.

Keywords

    aluminum, boron, boron silicate glass, emitters, silicon, solar cells

ASJC Scopus subject areas

Cite this

Industrial bifacial n-type silicon solar cells applying a boron co-diffused rear emitter and an aluminum rear finger grid. / Dullweber, Thorsten; Wehmeier, Nadine; Nowack, Anja et al.
In: Physica Status Solidi (A) Applications and Materials Science, Vol. 213, No. 11, 01.11.2016, p. 3046-3052.

Research output: Contribution to journalArticleResearchpeer review

Dullweber T, Wehmeier N, Nowack A, Brendemühl T, Kajari-Schröder S, Brendel R. Industrial bifacial n-type silicon solar cells applying a boron co-diffused rear emitter and an aluminum rear finger grid. Physica Status Solidi (A) Applications and Materials Science. 2016 Nov 1;213(11):3046-3052. Epub 2016 Jul 18. doi: 10.1002/pssa.201600346
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title = "Industrial bifacial n-type silicon solar cells applying a boron co-diffused rear emitter and an aluminum rear finger grid",
abstract = "The solar industry is introducing p-type monofacial passivated emitter and rear cells (PERC) into mass production. However, the efficiency of p-type PERC cells is subject to light-induced degradation (LID). In this paper, we introduce a novel solar cell design which we name BiCoRE as abbreviation of “bifacial co-diffused rear emitter.” The BiCoRE cell process is very similar to the high volume proven PERC process sequence, but uses LID stable n-type wafers. A boron silicate glass (BSG) silicon nitride (SiNz) stack at the rear side of the BiCoRE cells acts as protection layer against texturing and POCl3 diffusion, as boron dopant source during the POCl3 co-diffusion as well as passivation layer. The rear contacts are formed by laser contact opening (LCO) and screen printing of an Al finger grid similar to the recently introduced PERC+ solar cells. The Al finger grid enables bifaciality and results in up to 8.5 μm deep aluminum back surface fields (Al-BSFs) and up to 21.1% conversion efficiency obtained with n-type reference solar cells. The multifunctional BSG/SiNz stack demonstrates up to 20.6% conversion efficiency with BiCoRE solar cells. When illuminated from the rear side, the BiCoRE cells exhibit conversion efficiencies up to 16.1% which corresponds to a bifaciality of 78%.",
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note = "Funding Information: We thank our colleagues Miriam Berger for solar cell processing, Frank Heinemeyer for SEM measurements, and David Hinken for support in the IQE analysis.This work was funded by the German Federal Ministry for Economic Affairs and Energy under contract number 0325880A(PERC 2.0).",
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T1 - Industrial bifacial n-type silicon solar cells applying a boron co-diffused rear emitter and an aluminum rear finger grid

AU - Dullweber, Thorsten

AU - Wehmeier, Nadine

AU - Nowack, Anja

AU - Brendemühl, Till

AU - Kajari-Schröder, Sarah

AU - Brendel, Rolf

N1 - Funding Information: We thank our colleagues Miriam Berger for solar cell processing, Frank Heinemeyer for SEM measurements, and David Hinken for support in the IQE analysis.This work was funded by the German Federal Ministry for Economic Affairs and Energy under contract number 0325880A(PERC 2.0).

PY - 2016/11/1

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N2 - The solar industry is introducing p-type monofacial passivated emitter and rear cells (PERC) into mass production. However, the efficiency of p-type PERC cells is subject to light-induced degradation (LID). In this paper, we introduce a novel solar cell design which we name BiCoRE as abbreviation of “bifacial co-diffused rear emitter.” The BiCoRE cell process is very similar to the high volume proven PERC process sequence, but uses LID stable n-type wafers. A boron silicate glass (BSG) silicon nitride (SiNz) stack at the rear side of the BiCoRE cells acts as protection layer against texturing and POCl3 diffusion, as boron dopant source during the POCl3 co-diffusion as well as passivation layer. The rear contacts are formed by laser contact opening (LCO) and screen printing of an Al finger grid similar to the recently introduced PERC+ solar cells. The Al finger grid enables bifaciality and results in up to 8.5 μm deep aluminum back surface fields (Al-BSFs) and up to 21.1% conversion efficiency obtained with n-type reference solar cells. The multifunctional BSG/SiNz stack demonstrates up to 20.6% conversion efficiency with BiCoRE solar cells. When illuminated from the rear side, the BiCoRE cells exhibit conversion efficiencies up to 16.1% which corresponds to a bifaciality of 78%.

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KW - aluminum

KW - boron

KW - boron silicate glass

KW - emitters

KW - silicon

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