Details
| Original language | English |
|---|---|
| Pages (from-to) | 14-21 |
| Number of pages | 8 |
| Journal | Procedia Manufacturing |
| Volume | 40 |
| Publication status | Published - 2019 |
| Event | 19th Machining Innovations Conference for Aerospace Industry 2019 (MIC 2019) - Hannover, Germany Duration: 27 Nov 2019 → 28 Nov 2019 Conference number: 19 |
Abstract
Porcupine milling cutters offer a high potential for increasing the metal removal rate in heavy machining of steel and titanium. Here, the available machine power and the maximum radial force represent important process limits. According to the current state of the art, mainly rectangular indexable inserts are used. Investigations show that the use of round inserts can significantly reduce the resulting radial force and cutting torque similar to serrated endmills. However, the design of such tools is a major challenge due to the complicated shape of cross-section of the undeformed chip. Therefore, this paper presents a new method for optimizing the position of individual indexable inserts by means of geometric material removal simulations. With the new method, the radial force can be reduced by 14%.
Keywords
- Milling, Simulation, Tool optimization
ASJC Scopus subject areas
- Computer Science(all)
- Artificial Intelligence
- Engineering(all)
- Industrial and Manufacturing Engineering
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In: Procedia Manufacturing, Vol. 40, 2019, p. 14-21.
Research output: Contribution to journal › Conference article › Research › peer review
}
TY - JOUR
T1 - Increasing productivity in heavy machining using a simulation based optimization method for porcupine milling cutters with a modified geometry
AU - Denkena, B.
AU - Krödel, A.
AU - Pape, O.
N1 - Conference code: 19
PY - 2019
Y1 - 2019
N2 - Porcupine milling cutters offer a high potential for increasing the metal removal rate in heavy machining of steel and titanium. Here, the available machine power and the maximum radial force represent important process limits. According to the current state of the art, mainly rectangular indexable inserts are used. Investigations show that the use of round inserts can significantly reduce the resulting radial force and cutting torque similar to serrated endmills. However, the design of such tools is a major challenge due to the complicated shape of cross-section of the undeformed chip. Therefore, this paper presents a new method for optimizing the position of individual indexable inserts by means of geometric material removal simulations. With the new method, the radial force can be reduced by 14%.
AB - Porcupine milling cutters offer a high potential for increasing the metal removal rate in heavy machining of steel and titanium. Here, the available machine power and the maximum radial force represent important process limits. According to the current state of the art, mainly rectangular indexable inserts are used. Investigations show that the use of round inserts can significantly reduce the resulting radial force and cutting torque similar to serrated endmills. However, the design of such tools is a major challenge due to the complicated shape of cross-section of the undeformed chip. Therefore, this paper presents a new method for optimizing the position of individual indexable inserts by means of geometric material removal simulations. With the new method, the radial force can be reduced by 14%.
KW - Milling
KW - Simulation
KW - Tool optimization
UR - http://www.scopus.com/inward/record.url?scp=85084399280&partnerID=8YFLogxK
U2 - 10.1016/j.promfg.2020.02.004
DO - 10.1016/j.promfg.2020.02.004
M3 - Conference article
VL - 40
SP - 14
EP - 21
JO - Procedia Manufacturing
JF - Procedia Manufacturing
SN - 2351-9789
T2 - 19th Machining Innovations Conference for Aerospace Industry 2019 (MIC 2019)
Y2 - 27 November 2019 through 28 November 2019
ER -