Improving weld bead homogeneity in short arc GMAW processes applying low power diode lasers

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Jan Leschke
  • Erik Zokoll
  • Jörg Hermsdorf
  • Stefan Kaierle

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
  • RWTH Aachen University
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Details

Original languageEnglish
Pages (from-to)765-769
Number of pages5
JournalProcedia CIRP
Volume74
Publication statusPublished - 2018
Externally publishedYes
Event10th CIRP Conference on Photonic Technologies, LANE 2018 - Furth, Germany
Duration: 3 Sept 20186 Sept 2018

Abstract

Using laser and arc power in equal parts, laser-arc hybrid welding processes are successfully adapted by the industry. This paper shows the stabilizing effects of diode lasers on short arc GMAW (gas metal arc welding) which deliver just a fraction of the supplied arc power. In a comprehensive comparison the stabilized and the sole GMAW processes are confronted and differences regarding process behavior and weld bead properties are pointed out. The tests were carried out with DC01 (1.0330) plates of 1 mm thickness deploying lasers using a mean laser intensity of 1,1 x104 W/cm2. Adding this low amount of intensity provides stability to the weld process and results in weld beads of higher homogeneity. The process behavior is characterized by the transient current and voltage curves which are analyzed in regards to consistency and uniformity. Metallographic analysis is employed to compare the weld bead dimensions at different energy ratios.

Keywords

    Arc, Diode laser, Laser stabilization, Low energy

ASJC Scopus subject areas

Cite this

Improving weld bead homogeneity in short arc GMAW processes applying low power diode lasers. / Leschke, Jan; Zokoll, Erik; Hermsdorf, Jörg et al.
In: Procedia CIRP, Vol. 74, 2018, p. 765-769.

Research output: Contribution to journalConference articleResearchpeer review

Leschke, J, Zokoll, E, Hermsdorf, J & Kaierle, S 2018, 'Improving weld bead homogeneity in short arc GMAW processes applying low power diode lasers', Procedia CIRP, vol. 74, pp. 765-769. https://doi.org/10.1016/j.procir.2018.08.014
Leschke, J., Zokoll, E., Hermsdorf, J., & Kaierle, S. (2018). Improving weld bead homogeneity in short arc GMAW processes applying low power diode lasers. Procedia CIRP, 74, 765-769. https://doi.org/10.1016/j.procir.2018.08.014
Leschke J, Zokoll E, Hermsdorf J, Kaierle S. Improving weld bead homogeneity in short arc GMAW processes applying low power diode lasers. Procedia CIRP. 2018;74:765-769. doi: 10.1016/j.procir.2018.08.014
Leschke, Jan ; Zokoll, Erik ; Hermsdorf, Jörg et al. / Improving weld bead homogeneity in short arc GMAW processes applying low power diode lasers. In: Procedia CIRP. 2018 ; Vol. 74. pp. 765-769.
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abstract = "Using laser and arc power in equal parts, laser-arc hybrid welding processes are successfully adapted by the industry. This paper shows the stabilizing effects of diode lasers on short arc GMAW (gas metal arc welding) which deliver just a fraction of the supplied arc power. In a comprehensive comparison the stabilized and the sole GMAW processes are confronted and differences regarding process behavior and weld bead properties are pointed out. The tests were carried out with DC01 (1.0330) plates of 1 mm thickness deploying lasers using a mean laser intensity of 1,1 x104 W/cm2. Adding this low amount of intensity provides stability to the weld process and results in weld beads of higher homogeneity. The process behavior is characterized by the transient current and voltage curves which are analyzed in regards to consistency and uniformity. Metallographic analysis is employed to compare the weld bead dimensions at different energy ratios.",
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AU - Leschke, Jan

AU - Zokoll, Erik

AU - Hermsdorf, Jörg

AU - Kaierle, Stefan

N1 - Funding Information: The investigations have been carried out within the research project IGF 18.748 N within the program for sponsorship by Industrial Joint Research and Development (IGF) of the German Federal Ministry for Economic Affairs and Energy based on an enactment of the German Parliament. The authors would like to express their gratitude therefore.

PY - 2018

Y1 - 2018

N2 - Using laser and arc power in equal parts, laser-arc hybrid welding processes are successfully adapted by the industry. This paper shows the stabilizing effects of diode lasers on short arc GMAW (gas metal arc welding) which deliver just a fraction of the supplied arc power. In a comprehensive comparison the stabilized and the sole GMAW processes are confronted and differences regarding process behavior and weld bead properties are pointed out. The tests were carried out with DC01 (1.0330) plates of 1 mm thickness deploying lasers using a mean laser intensity of 1,1 x104 W/cm2. Adding this low amount of intensity provides stability to the weld process and results in weld beads of higher homogeneity. The process behavior is characterized by the transient current and voltage curves which are analyzed in regards to consistency and uniformity. Metallographic analysis is employed to compare the weld bead dimensions at different energy ratios.

AB - Using laser and arc power in equal parts, laser-arc hybrid welding processes are successfully adapted by the industry. This paper shows the stabilizing effects of diode lasers on short arc GMAW (gas metal arc welding) which deliver just a fraction of the supplied arc power. In a comprehensive comparison the stabilized and the sole GMAW processes are confronted and differences regarding process behavior and weld bead properties are pointed out. The tests were carried out with DC01 (1.0330) plates of 1 mm thickness deploying lasers using a mean laser intensity of 1,1 x104 W/cm2. Adding this low amount of intensity provides stability to the weld process and results in weld beads of higher homogeneity. The process behavior is characterized by the transient current and voltage curves which are analyzed in regards to consistency and uniformity. Metallographic analysis is employed to compare the weld bead dimensions at different energy ratios.

KW - Arc

KW - Diode laser

KW - Laser stabilization

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