Impact of aluminium addition on the corrosion behaviour of Sn-1.0Ag-0.5Cu lead-free solder

Research output: Contribution to journalArticleResearchpeer review

Authors

  • N. I.M. Nordin
  • S. M. Said
  • R. Ramli
  • K. Weide-Zaage
  • M. F.M. Sabri
  • A. Mamat
  • N. N.S. Ibrahim
  • A. Mainal
  • R. S. Datta

Research Organisations

External Research Organisations

  • University of Malaya (UM)
  • Technology Park Malaysia
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Details

Original languageEnglish
Pages (from-to)99058-99064
Number of pages7
JournalRSC Advances
Volume5
Issue number120
Publication statusPublished - 2015

Abstract

The effect of Al on the corrosion resistance behaviour of Pb-free Sn-1.0Ag-0.5Cu-xAl solder (x = 0.2 wt%, 0.5 wt% and 1.0 wt%) in 5% NaCl solution was investigated by using potentiodynamic polarization and salt spray exposure. Passivation behaviour was evident in all the solder formulations containing Al, compared to the base SAC solder. FESEM and XRD results revealed that more dense passive films were formed on the solder containing Al, compared to the base solder. These passivation films contained intermetallic compounds such as Al 2O 3, AlCuO 4, SnO and SnO 2 served to prevent further reaction on the material surface. Polarization studies showed that the corrosion rate was 30% and 6% lower for alloys with 0.5 wt% and 0.2 wt% Al content, respectively, even though the corrosion potential shifted towards more negative values. The Al-added solder alloys exhibit more refined surface after exposure in the salt spray chamber and revealed no visible infiltration of aggressive ions at the solder-substrate joint. This work suggests a corrosion mitigation strategy for SAC 105 solder through doping of Al.

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Cite this

Impact of aluminium addition on the corrosion behaviour of Sn-1.0Ag-0.5Cu lead-free solder. / Nordin, N. I.M.; Said, S. M.; Ramli, R. et al.
In: RSC Advances, Vol. 5, No. 120, 2015, p. 99058-99064.

Research output: Contribution to journalArticleResearchpeer review

Nordin, NIM, Said, SM, Ramli, R, Weide-Zaage, K, Sabri, MFM, Mamat, A, Ibrahim, NNS, Mainal, A & Datta, RS 2015, 'Impact of aluminium addition on the corrosion behaviour of Sn-1.0Ag-0.5Cu lead-free solder', RSC Advances, vol. 5, no. 120, pp. 99058-99064. https://doi.org/10.1039/c5ra18453c, https://doi.org/10.1039/c5ra90108a
Nordin, N. I. M., Said, S. M., Ramli, R., Weide-Zaage, K., Sabri, M. F. M., Mamat, A., Ibrahim, N. N. S., Mainal, A., & Datta, R. S. (2015). Impact of aluminium addition on the corrosion behaviour of Sn-1.0Ag-0.5Cu lead-free solder. RSC Advances, 5(120), 99058-99064. https://doi.org/10.1039/c5ra18453c, https://doi.org/10.1039/c5ra90108a
Nordin NIM, Said SM, Ramli R, Weide-Zaage K, Sabri MFM, Mamat A et al. Impact of aluminium addition on the corrosion behaviour of Sn-1.0Ag-0.5Cu lead-free solder. RSC Advances. 2015;5(120):99058-99064. doi: 10.1039/c5ra18453c, 10.1039/c5ra90108a
Nordin, N. I.M. ; Said, S. M. ; Ramli, R. et al. / Impact of aluminium addition on the corrosion behaviour of Sn-1.0Ag-0.5Cu lead-free solder. In: RSC Advances. 2015 ; Vol. 5, No. 120. pp. 99058-99064.
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abstract = "The effect of Al on the corrosion resistance behaviour of Pb-free Sn-1.0Ag-0.5Cu-xAl solder (x = 0.2 wt%, 0.5 wt% and 1.0 wt%) in 5% NaCl solution was investigated by using potentiodynamic polarization and salt spray exposure. Passivation behaviour was evident in all the solder formulations containing Al, compared to the base SAC solder. FESEM and XRD results revealed that more dense passive films were formed on the solder containing Al, compared to the base solder. These passivation films contained intermetallic compounds such as Al 2O 3, AlCuO 4, SnO and SnO 2 served to prevent further reaction on the material surface. Polarization studies showed that the corrosion rate was 30% and 6% lower for alloys with 0.5 wt% and 0.2 wt% Al content, respectively, even though the corrosion potential shifted towards more negative values. The Al-added solder alloys exhibit more refined surface after exposure in the salt spray chamber and revealed no visible infiltration of aggressive ions at the solder-substrate joint. This work suggests a corrosion mitigation strategy for SAC 105 solder through doping of Al. ",
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AU - Said, S. M.

AU - Ramli, R.

AU - Weide-Zaage, K.

AU - Sabri, M. F.M.

AU - Mamat, A.

AU - Ibrahim, N. N.S.

AU - Mainal, A.

AU - Datta, R. S.

N1 - Publisher Copyright: © 2015 The Royal Society of Chemistry. Copyright: Copyright 2015 Elsevier B.V., All rights reserved.

PY - 2015

Y1 - 2015

N2 - The effect of Al on the corrosion resistance behaviour of Pb-free Sn-1.0Ag-0.5Cu-xAl solder (x = 0.2 wt%, 0.5 wt% and 1.0 wt%) in 5% NaCl solution was investigated by using potentiodynamic polarization and salt spray exposure. Passivation behaviour was evident in all the solder formulations containing Al, compared to the base SAC solder. FESEM and XRD results revealed that more dense passive films were formed on the solder containing Al, compared to the base solder. These passivation films contained intermetallic compounds such as Al 2O 3, AlCuO 4, SnO and SnO 2 served to prevent further reaction on the material surface. Polarization studies showed that the corrosion rate was 30% and 6% lower for alloys with 0.5 wt% and 0.2 wt% Al content, respectively, even though the corrosion potential shifted towards more negative values. The Al-added solder alloys exhibit more refined surface after exposure in the salt spray chamber and revealed no visible infiltration of aggressive ions at the solder-substrate joint. This work suggests a corrosion mitigation strategy for SAC 105 solder through doping of Al.

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