Identical NC-code on Different Machine Tools: Similarities and Differences in Timing and Positioning

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Berend Denkena
  • Benjamin Bergmann
  • Tobias H. Stiehl
View graph of relations

Details

Original languageEnglish
Pages (from-to)193-198
Number of pages6
JournalProcedia CIRP
Volume118
Early online date18 Jul 2023
Publication statusPublished - 2023
Event16th CIRP Conference on Intelligent Computation in Manufacturing Engineering 2022 - Naples, Italy
Duration: 13 Jul 202215 Jul 2022

Abstract

Process and tool condition monitoring systems are a prerequisite for autonomous production. For online monitoring, it is the state of the art to use reference signals of correct processes to improve failure sensitivity and reduce false alarms. Transferring these reference signals from other machines economizes on teach-in processes and complex simulations. However, the varying behaviour of the two machines leads to differences that need to be considered for the transfer. This work aims to identify similarities and differences in the timing and positioning of multiple machines when executing identical machining instructions. A comparison of process signals quantifies similarities and differences among machines. Results describe differences between process sequences, rapid traverse speeds, rapid traverse paths, machining feed speeds, machining feed paths, tool engagement time, and the temporal alignment of signals. Differences primarily originated from different control parameters and strategies as well as physical drive limitations. During machining differences occurred most frequently when axes were accelerated. Differences accumulated over prolong periods of machining and eventually became relevant from the perspective of online monitoring.

Keywords

    knowledge transfer, machine tools, tool condition monitoring

ASJC Scopus subject areas

Cite this

Identical NC-code on Different Machine Tools: Similarities and Differences in Timing and Positioning. / Denkena, Berend; Bergmann, Benjamin; Stiehl, Tobias H.
In: Procedia CIRP, Vol. 118, 2023, p. 193-198.

Research output: Contribution to journalConference articleResearchpeer review

Denkena B, Bergmann B, Stiehl TH. Identical NC-code on Different Machine Tools: Similarities and Differences in Timing and Positioning. Procedia CIRP. 2023;118:193-198. Epub 2023 Jul 18. doi: 10.1016/j.procir.2023.06.034
Denkena, Berend ; Bergmann, Benjamin ; Stiehl, Tobias H. / Identical NC-code on Different Machine Tools : Similarities and Differences in Timing and Positioning. In: Procedia CIRP. 2023 ; Vol. 118. pp. 193-198.
Download
@article{cf3d32753d8141b7b669b583cf429faf,
title = "Identical NC-code on Different Machine Tools: Similarities and Differences in Timing and Positioning",
abstract = "Process and tool condition monitoring systems are a prerequisite for autonomous production. For online monitoring, it is the state of the art to use reference signals of correct processes to improve failure sensitivity and reduce false alarms. Transferring these reference signals from other machines economizes on teach-in processes and complex simulations. However, the varying behaviour of the two machines leads to differences that need to be considered for the transfer. This work aims to identify similarities and differences in the timing and positioning of multiple machines when executing identical machining instructions. A comparison of process signals quantifies similarities and differences among machines. Results describe differences between process sequences, rapid traverse speeds, rapid traverse paths, machining feed speeds, machining feed paths, tool engagement time, and the temporal alignment of signals. Differences primarily originated from different control parameters and strategies as well as physical drive limitations. During machining differences occurred most frequently when axes were accelerated. Differences accumulated over prolong periods of machining and eventually became relevant from the perspective of online monitoring.",
keywords = "knowledge transfer, machine tools, tool condition monitoring",
author = "Berend Denkena and Benjamin Bergmann and Stiehl, {Tobias H.}",
note = "Funding Information: The authors acknowledge the financial support from the Federal Ministry for Economic Affairs and Climate Action of Germany (BMW K ) in the project IIP-Ecosphere (project number 01MK20006A). ; 16th CIRP Conference on Intelligent Computation in Manufacturing Engineering 2022, CIRP ICME ; Conference date: 13-07-2022 Through 15-07-2022",
year = "2023",
doi = "10.1016/j.procir.2023.06.034",
language = "English",
volume = "118",
pages = "193--198",

}

Download

TY - JOUR

T1 - Identical NC-code on Different Machine Tools

T2 - 16th CIRP Conference on Intelligent Computation in Manufacturing Engineering 2022

AU - Denkena, Berend

AU - Bergmann, Benjamin

AU - Stiehl, Tobias H.

N1 - Funding Information: The authors acknowledge the financial support from the Federal Ministry for Economic Affairs and Climate Action of Germany (BMW K ) in the project IIP-Ecosphere (project number 01MK20006A).

PY - 2023

Y1 - 2023

N2 - Process and tool condition monitoring systems are a prerequisite for autonomous production. For online monitoring, it is the state of the art to use reference signals of correct processes to improve failure sensitivity and reduce false alarms. Transferring these reference signals from other machines economizes on teach-in processes and complex simulations. However, the varying behaviour of the two machines leads to differences that need to be considered for the transfer. This work aims to identify similarities and differences in the timing and positioning of multiple machines when executing identical machining instructions. A comparison of process signals quantifies similarities and differences among machines. Results describe differences between process sequences, rapid traverse speeds, rapid traverse paths, machining feed speeds, machining feed paths, tool engagement time, and the temporal alignment of signals. Differences primarily originated from different control parameters and strategies as well as physical drive limitations. During machining differences occurred most frequently when axes were accelerated. Differences accumulated over prolong periods of machining and eventually became relevant from the perspective of online monitoring.

AB - Process and tool condition monitoring systems are a prerequisite for autonomous production. For online monitoring, it is the state of the art to use reference signals of correct processes to improve failure sensitivity and reduce false alarms. Transferring these reference signals from other machines economizes on teach-in processes and complex simulations. However, the varying behaviour of the two machines leads to differences that need to be considered for the transfer. This work aims to identify similarities and differences in the timing and positioning of multiple machines when executing identical machining instructions. A comparison of process signals quantifies similarities and differences among machines. Results describe differences between process sequences, rapid traverse speeds, rapid traverse paths, machining feed speeds, machining feed paths, tool engagement time, and the temporal alignment of signals. Differences primarily originated from different control parameters and strategies as well as physical drive limitations. During machining differences occurred most frequently when axes were accelerated. Differences accumulated over prolong periods of machining and eventually became relevant from the perspective of online monitoring.

KW - knowledge transfer

KW - machine tools

KW - tool condition monitoring

UR - http://www.scopus.com/inward/record.url?scp=85172679022&partnerID=8YFLogxK

U2 - 10.1016/j.procir.2023.06.034

DO - 10.1016/j.procir.2023.06.034

M3 - Conference article

AN - SCOPUS:85172679022

VL - 118

SP - 193

EP - 198

JO - Procedia CIRP

JF - Procedia CIRP

SN - 2212-8271

Y2 - 13 July 2022 through 15 July 2022

ER -