Homogenization of coating properties in atmospheric plasma spraying - New results of a DFG (German Research Foundation)-Funded Research Group

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • K. Bobzin
  • N. Bagcivan
  • D. Parkot
  • I. Petkovic
  • J. Schein
  • G. Forster
  • S. Zimmermann
  • J. L. Marques
  • Fr W. Bach
  • K. Möhwald
  • J. Prehm
  • K. Hartz

Research Organisations

External Research Organisations

  • RWTH Aachen University
  • Universität der Bundeswehr München
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Details

Original languageEnglish
Title of host publicationExpanding Thermal Spray Performance to New Markets and Applications - Proceedings of the 2009 International Thermal Spray Conference, ITSC 2009
Pages762-767
Number of pages6
Publication statusPublished - 4 May 2009
EventExpanding Thermal Spray Performance to New Markets and Applications - 2009 International Thermal Spray Conference, ITSC 2009 - Las Vegas, NV, United States
Duration: 4 May 20097 May 2009

Publication series

NameProceedings of the International Thermal Spray Conference

Abstract

In order to homogenize the properties of APS sprayed coatings by employing 3-cathode technologies, the spray process was investigated using numerical simulations combined with innovative diagnostic techniques. Thus the process was subdivided into three areas: the plasma torch, the free jet and the coating formation, allowing the development of individual numerical models. By simulating these areas separately and combining the results, appropriate process parameters for homogenized coatings were to be obtained. A numerical model for a 3-cathode torch was developed to investigate the plasma flow inside the torch. For a comprehensive computation of coating formation, which, besides the impact, flattening and solidification of the particles, includes the mechanical properties of the coating, a "Volume of Fluid" algorithm (VOF) is coupled with a "Finite Element Method" (FEM). In order to verify the modeling of the plasma jet and to provide input data for the coating formation the diapostic efforts were concentrated on measuring the gas temperature of the plasma as well as particle shape, velocity and temperature. The results of spatially resolved 3D analysis employing an innovative tomography system for most of the mentioned parameters are presented and compared with the numerical results.

ASJC Scopus subject areas

Cite this

Homogenization of coating properties in atmospheric plasma spraying - New results of a DFG (German Research Foundation)-Funded Research Group. / Bobzin, K.; Bagcivan, N.; Parkot, D. et al.
Expanding Thermal Spray Performance to New Markets and Applications - Proceedings of the 2009 International Thermal Spray Conference, ITSC 2009. 2009. p. 762-767 (Proceedings of the International Thermal Spray Conference).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Bobzin, K, Bagcivan, N, Parkot, D, Petkovic, I, Schein, J, Forster, G, Zimmermann, S, Marques, JL, Bach, FW, Möhwald, K, Prehm, J & Hartz, K 2009, Homogenization of coating properties in atmospheric plasma spraying - New results of a DFG (German Research Foundation)-Funded Research Group. in Expanding Thermal Spray Performance to New Markets and Applications - Proceedings of the 2009 International Thermal Spray Conference, ITSC 2009. Proceedings of the International Thermal Spray Conference, pp. 762-767, Expanding Thermal Spray Performance to New Markets and Applications - 2009 International Thermal Spray Conference, ITSC 2009, Las Vegas, NV, United States, 4 May 2009. https://doi.org/10.1361/cp2009itsc0762, https://doi.org/10.31399/asm.cp.itsc2009p0762
Bobzin, K., Bagcivan, N., Parkot, D., Petkovic, I., Schein, J., Forster, G., Zimmermann, S., Marques, J. L., Bach, F. W., Möhwald, K., Prehm, J., & Hartz, K. (2009). Homogenization of coating properties in atmospheric plasma spraying - New results of a DFG (German Research Foundation)-Funded Research Group. In Expanding Thermal Spray Performance to New Markets and Applications - Proceedings of the 2009 International Thermal Spray Conference, ITSC 2009 (pp. 762-767). (Proceedings of the International Thermal Spray Conference). https://doi.org/10.1361/cp2009itsc0762, https://doi.org/10.31399/asm.cp.itsc2009p0762
Bobzin K, Bagcivan N, Parkot D, Petkovic I, Schein J, Forster G et al. Homogenization of coating properties in atmospheric plasma spraying - New results of a DFG (German Research Foundation)-Funded Research Group. In Expanding Thermal Spray Performance to New Markets and Applications - Proceedings of the 2009 International Thermal Spray Conference, ITSC 2009. 2009. p. 762-767. (Proceedings of the International Thermal Spray Conference). doi: 10.1361/cp2009itsc0762, 10.31399/asm.cp.itsc2009p0762
Bobzin, K. ; Bagcivan, N. ; Parkot, D. et al. / Homogenization of coating properties in atmospheric plasma spraying - New results of a DFG (German Research Foundation)-Funded Research Group. Expanding Thermal Spray Performance to New Markets and Applications - Proceedings of the 2009 International Thermal Spray Conference, ITSC 2009. 2009. pp. 762-767 (Proceedings of the International Thermal Spray Conference).
Download
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abstract = "In order to homogenize the properties of APS sprayed coatings by employing 3-cathode technologies, the spray process was investigated using numerical simulations combined with innovative diagnostic techniques. Thus the process was subdivided into three areas: the plasma torch, the free jet and the coating formation, allowing the development of individual numerical models. By simulating these areas separately and combining the results, appropriate process parameters for homogenized coatings were to be obtained. A numerical model for a 3-cathode torch was developed to investigate the plasma flow inside the torch. For a comprehensive computation of coating formation, which, besides the impact, flattening and solidification of the particles, includes the mechanical properties of the coating, a {"}Volume of Fluid{"} algorithm (VOF) is coupled with a {"}Finite Element Method{"} (FEM). In order to verify the modeling of the plasma jet and to provide input data for the coating formation the diapostic efforts were concentrated on measuring the gas temperature of the plasma as well as particle shape, velocity and temperature. The results of spatially resolved 3D analysis employing an innovative tomography system for most of the mentioned parameters are presented and compared with the numerical results.",
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