From independent thickness monitoring to adaptive manufacturing: Advanced deposition control of complex optical coatings

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Henrik Ehlers
  • Sebastian Schlichting
  • Carsten Schmitz
  • Detlev Ristau

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
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Details

Original languageEnglish
Title of host publicationAdvances in Optical Thin Films IV
Publication statusPublished - 3 Oct 2011
Externally publishedYes
EventAdvances in Optical Thin Films IV - Marseille, France
Duration: 5 Sept 20117 Sept 2011

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume8168
ISSN (Print)0277-786X

Abstract

Ever increasing demands in the field of optical coating systems with highest complexity impose new challenges on the development of advanced deposition techniques with increased stability, and especially on the corresponding precise thickness monitoring strategies. Most of the classical thickness monitoring concepts employed in industrial production, which are based on quartz crystal or optical monitoring, are presently operated near to their precision limits. However, resulting from extensive research activities, monitoring concepts could be significantly extended during the last years. On the one hand, newly developed hybrid process control algorithms combine the information of the optical and non-optical sensors to achieve a higher precision and fault-tolerance. On the other hand, independent thickness monitors are integrated in flexible manufacturing concepts which include adapted computational manufacturing tools as well as specific re-calculation and design re-optimization modules. Computational manufacturing allows for a design preselection prior to deposition with essentially improved certainty which could not be achieved with classical error analysis until now. In contrast, the re-calculation and re-optimization modules are on-line tools that monitor the running deposition process. In case of critical deviations, a fully automated modification of the residual design assures a successful achievement of specifications under the chosen monitoring technique.

Keywords

    BBM, Computational manufacturing, Optical broadband monitoring, Optical thin films, Virtual deposition

ASJC Scopus subject areas

Cite this

From independent thickness monitoring to adaptive manufacturing: Advanced deposition control of complex optical coatings. / Ehlers, Henrik; Schlichting, Sebastian; Schmitz, Carsten et al.
Advances in Optical Thin Films IV. 2011. 1 (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 8168).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Ehlers, H, Schlichting, S, Schmitz, C & Ristau, D 2011, From independent thickness monitoring to adaptive manufacturing: Advanced deposition control of complex optical coatings. in Advances in Optical Thin Films IV., 1, Proceedings of SPIE - The International Society for Optical Engineering, vol. 8168, Advances in Optical Thin Films IV, Marseille, France, 5 Sept 2011. https://doi.org/10.1117/12.898598
Ehlers, H., Schlichting, S., Schmitz, C., & Ristau, D. (2011). From independent thickness monitoring to adaptive manufacturing: Advanced deposition control of complex optical coatings. In Advances in Optical Thin Films IV Article 1 (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 8168). https://doi.org/10.1117/12.898598
Ehlers H, Schlichting S, Schmitz C, Ristau D. From independent thickness monitoring to adaptive manufacturing: Advanced deposition control of complex optical coatings. In Advances in Optical Thin Films IV. 2011. 1. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.898598
Ehlers, Henrik ; Schlichting, Sebastian ; Schmitz, Carsten et al. / From independent thickness monitoring to adaptive manufacturing : Advanced deposition control of complex optical coatings. Advances in Optical Thin Films IV. 2011. (Proceedings of SPIE - The International Society for Optical Engineering).
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