Fracture Probability, Crack Patterns, and Crack Widths of Multicrystalline Silicon Solar Cells in PV Modules During Mechanical Loading

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Felix Haase
  • Jorg Kasewieter
  • Seyed Roozbeh Nabavi
  • Eelco Jansen
  • Raimund Rolfes
  • Marc Köntges

Research Organisations

External Research Organisations

  • Institute for Solar Energy Research (ISFH)
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Details

Original languageEnglish
Article number8478423
Pages (from-to)1510-1524
Number of pages15
JournalIEEE journal of photovoltaics
Volume8
Issue number6
Publication statusPublished - Nov 2018

Abstract

We experimentally analyze the position and opening behavior of cracks in multicrystalline silicon solar cells laminated in standard-sized frameless modules during mechanical loading in a 4-line-bending setup. The results of the experiment are reproduced by simulations for a standard module. These simulations open the opportunity to simulate also complex load situations. Cell interconnect ribbons have big influence to which critically extended module can be bended until a crack appears. Modules with cell interconnect ribbons that are parallel to the bending axis can be bended four times less until cell cracking than modules with cell interconnect ribbons oriented perpendicular to the bending axis and two times less compared with a module without cell interconnect ribbons. Small edge cracks parallel to the bending axis and cross cracks at the busbar decrease the critical bending in the module by a factor of four compared to small edge cracks perpendicular to the bending axis and crack-free cells. The presence of the backsheet decreases the crack width during mechanical loading by 30% compared to a module without a backsheet. In the standard module, the crack width of a single crack is 3.4 μm at loads comparable to the IEC 61215 5400 Pa test.

Keywords

    Crack, mechanical loading, photovoltaic (PV) module, silicon solar cell

ASJC Scopus subject areas

Sustainable Development Goals

Cite this

Fracture Probability, Crack Patterns, and Crack Widths of Multicrystalline Silicon Solar Cells in PV Modules During Mechanical Loading. / Haase, Felix; Kasewieter, Jorg; Nabavi, Seyed Roozbeh et al.
In: IEEE journal of photovoltaics, Vol. 8, No. 6, 8478423, 11.2018, p. 1510-1524.

Research output: Contribution to journalArticleResearchpeer review

Haase F, Kasewieter J, Nabavi SR, Jansen E, Rolfes R, Köntges M. Fracture Probability, Crack Patterns, and Crack Widths of Multicrystalline Silicon Solar Cells in PV Modules During Mechanical Loading. IEEE journal of photovoltaics. 2018 Nov;8(6):1510-1524. 8478423. doi: 10.1109/jphotov.2018.2871338
Haase, Felix ; Kasewieter, Jorg ; Nabavi, Seyed Roozbeh et al. / Fracture Probability, Crack Patterns, and Crack Widths of Multicrystalline Silicon Solar Cells in PV Modules During Mechanical Loading. In: IEEE journal of photovoltaics. 2018 ; Vol. 8, No. 6. pp. 1510-1524.
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title = "Fracture Probability, Crack Patterns, and Crack Widths of Multicrystalline Silicon Solar Cells in PV Modules During Mechanical Loading",
abstract = "We experimentally analyze the position and opening behavior of cracks in multicrystalline silicon solar cells laminated in standard-sized frameless modules during mechanical loading in a 4-line-bending setup. The results of the experiment are reproduced by simulations for a standard module. These simulations open the opportunity to simulate also complex load situations. Cell interconnect ribbons have big influence to which critically extended module can be bended until a crack appears. Modules with cell interconnect ribbons that are parallel to the bending axis can be bended four times less until cell cracking than modules with cell interconnect ribbons oriented perpendicular to the bending axis and two times less compared with a module without cell interconnect ribbons. Small edge cracks parallel to the bending axis and cross cracks at the busbar decrease the critical bending in the module by a factor of four compared to small edge cracks perpendicular to the bending axis and crack-free cells. The presence of the backsheet decreases the crack width during mechanical loading by 30% compared to a module without a backsheet. In the standard module, the crack width of a single crack is 3.4 μm at loads comparable to the IEC 61215 5400 Pa test.",
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note = "Funding information: Manuscript received May 10, 2018; revised August 5, 2018; accepted September 5, 2018. Date of publication October 1, 2018; date of current version October 26, 2018. This work was funded by the state of Lower Saxony and the Federal Ministry of Education and Research in the Innovationsallianz: MIKRO 03SF0419A. (Corresponding author: Felix Haase.) F. Haase, J. K{\"a}sewieter, and M. K{\"o}ntges are with the Institute for Solar Energy Research Hamelin, Emmerthal 31860, Germany (e-mail:, felix.haase@isfh.de; kaesewieter@isfh.de; koentges@isfh.de).",
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AU - Jansen, Eelco

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AU - Köntges, Marc

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N2 - We experimentally analyze the position and opening behavior of cracks in multicrystalline silicon solar cells laminated in standard-sized frameless modules during mechanical loading in a 4-line-bending setup. The results of the experiment are reproduced by simulations for a standard module. These simulations open the opportunity to simulate also complex load situations. Cell interconnect ribbons have big influence to which critically extended module can be bended until a crack appears. Modules with cell interconnect ribbons that are parallel to the bending axis can be bended four times less until cell cracking than modules with cell interconnect ribbons oriented perpendicular to the bending axis and two times less compared with a module without cell interconnect ribbons. Small edge cracks parallel to the bending axis and cross cracks at the busbar decrease the critical bending in the module by a factor of four compared to small edge cracks perpendicular to the bending axis and crack-free cells. The presence of the backsheet decreases the crack width during mechanical loading by 30% compared to a module without a backsheet. In the standard module, the crack width of a single crack is 3.4 μm at loads comparable to the IEC 61215 5400 Pa test.

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