Formability of Ultrafine-Grained Interstitial-Free Steels

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  • Karadeniz Technical University
  • Texas A and M University
  • Paderborn University
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Original languageEnglish
Pages (from-to)4194-4206
Number of pages13
JournalMetallurgical and Materials Transactions A: Physical Metallurgy and Materials Science
Volume44
Issue number9
Publication statusPublished - 11 May 2013
Externally publishedYes

Abstract

The stretch formability of ultrafine-grained (UFG) interstitial-free steel (IF-steel) produced by equal-channel angular extrusion/pressing (ECAE/P) via various strain paths was investigated with a miniaturized Erichsen test. A coarse-grained (CG) sample demonstrated high formability with an Erichsen index (EI) of 4.5 mm. Grain refinement by ECAE decreased the formability, but increased the required punch load (F EI) depending on the applied strain paths. The EI values were 0.35, 2.90, 3.91 mm for 8A-, 8Bc-, 8C-processed samples, respectively. Decrease in the biaxial stretch formability was attributed to the limited strain-hardening capacity of the UFG microstructure. Also, the grain morphology of the UFG microstructure was found to be very influential on stretch formability. Heavily elongated grain morphology in the 8A-processed microstructure resulted in the lowest formability due to the increased cracking tendency through elongated grain boundaries. However, the UFG microstructures with equiaxed grains obtained after 8C and 8Bc ECAE resulted in better formability compared to 8A. The UFG microstructure reduced the roughness (orange peel effect) of the free surface of the biaxial stretched samples by decreasing the non-uniform grain flow leading to the so-called orange peel effect. It should be noted that the strength and ductility values gained from uniaxial tensile tests are not comparable directly to the EI and F EI values determined from the Erichsen tests. Finally, it is important to emphasize that the UFG microstructure produced by a suitable strain path leading to equiaxed grains below 1 μm could be highly deformed even under multiaxial stress conditions.

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Formability of Ultrafine-Grained Interstitial-Free Steels. / Saray, Onur; Purcek, Gencaga; Karaman, Ibrahim et al.
In: Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science, Vol. 44, No. 9, 11.05.2013, p. 4194-4206.

Research output: Contribution to journalArticleResearchpeer review

Saray, Onur ; Purcek, Gencaga ; Karaman, Ibrahim et al. / Formability of Ultrafine-Grained Interstitial-Free Steels. In: Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science. 2013 ; Vol. 44, No. 9. pp. 4194-4206.
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title = "Formability of Ultrafine-Grained Interstitial-Free Steels",
abstract = "The stretch formability of ultrafine-grained (UFG) interstitial-free steel (IF-steel) produced by equal-channel angular extrusion/pressing (ECAE/P) via various strain paths was investigated with a miniaturized Erichsen test. A coarse-grained (CG) sample demonstrated high formability with an Erichsen index (EI) of 4.5 mm. Grain refinement by ECAE decreased the formability, but increased the required punch load (F EI) depending on the applied strain paths. The EI values were 0.35, 2.90, 3.91 mm for 8A-, 8Bc-, 8C-processed samples, respectively. Decrease in the biaxial stretch formability was attributed to the limited strain-hardening capacity of the UFG microstructure. Also, the grain morphology of the UFG microstructure was found to be very influential on stretch formability. Heavily elongated grain morphology in the 8A-processed microstructure resulted in the lowest formability due to the increased cracking tendency through elongated grain boundaries. However, the UFG microstructures with equiaxed grains obtained after 8C and 8Bc ECAE resulted in better formability compared to 8A. The UFG microstructure reduced the roughness (orange peel effect) of the free surface of the biaxial stretched samples by decreasing the non-uniform grain flow leading to the so-called orange peel effect. It should be noted that the strength and ductility values gained from uniaxial tensile tests are not comparable directly to the EI and F EI values determined from the Erichsen tests. Finally, it is important to emphasize that the UFG microstructure produced by a suitable strain path leading to equiaxed grains below 1 μm could be highly deformed even under multiaxial stress conditions.",
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note = "Funding information: This study was mainly supported by the Scientific and Technological Research Council of Turkey (TUBITAK) under Grant No: 107M618. O. Saray acknowledges the support from the International Doctoral Research Scholar Program of Higher Education Council (YOK) of Turkey. I. Karaman acknowledges the support from the U.S. National Science Foundation, Division of CMMI, Grant 0900187, and the International Materials Institute Program through Grant DMR 08-44082, Office of Specific Programs, Division of Materials Research. H.J. Maier acknowledges support by Deutsche Forschungsgemeinschaft. The authors would like to thank Eregli Iron and Steel (ERDEMIR), Inc., Zonguldak, Turkey, for their support in kindly supplying the initial materials.",
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AU - Saray, Onur

AU - Purcek, Gencaga

AU - Karaman, Ibrahim

AU - Maier, Hans J.

N1 - Funding information: This study was mainly supported by the Scientific and Technological Research Council of Turkey (TUBITAK) under Grant No: 107M618. O. Saray acknowledges the support from the International Doctoral Research Scholar Program of Higher Education Council (YOK) of Turkey. I. Karaman acknowledges the support from the U.S. National Science Foundation, Division of CMMI, Grant 0900187, and the International Materials Institute Program through Grant DMR 08-44082, Office of Specific Programs, Division of Materials Research. H.J. Maier acknowledges support by Deutsche Forschungsgemeinschaft. The authors would like to thank Eregli Iron and Steel (ERDEMIR), Inc., Zonguldak, Turkey, for their support in kindly supplying the initial materials.

PY - 2013/5/11

Y1 - 2013/5/11

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