Finite element simulation of sintering of metal-bonded grinding wheels

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • B. Denkena
  • A. Krödel
  • Y. Liu
  • F. Kempf
  • M. Kostka
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Details

Original languageEnglish
Pages (from-to)115-120
Number of pages6
JournalProcedia CIRP
Volume102
Early online date27 Sept 2021
Publication statusPublished - 2021
Event18th CIRP Conference on Modeling of Machining Operations, CMMO 2021 - Ljubljana, Slovenia
Duration: 15 Jun 202117 Jun 2021

Abstract

The grinding wheel properties porosity, particle distribution and the grain holding force influence the surface roughness of the machined workpiece and the performance of the grinding process. These properties of a grinding wheel are in turn defined during tool production. However, the adaptation of the properties of a grinding wheel to the specific grinding task is currently based on empirical knowledge and experience. Understanding the interdependencies from the initial manufacturing to the final grinding results is the key to achieve the target-oriented generation of the grinding wheel properties for the grinding task at hand. With regard to the large number of powder particles for the manufacturing of metal-bonded grinding wheels, an analytical investigation of the powder metallurgical processes is not suitable. Numerical simulations offer a cost and time saving alternative to provide information on the sintering behavior and gain knowledge on the acting mechanism. In this article the sintering of a metal-bonded diamond grinding wheel is modelled and the obtained results are connected to material properties of the resulting grinding layer.

Keywords

    Metal-bonded grinding wheels, Simulation, Sintering

ASJC Scopus subject areas

Cite this

Finite element simulation of sintering of metal-bonded grinding wheels. / Denkena, B.; Krödel, A.; Liu, Y. et al.
In: Procedia CIRP, Vol. 102, 2021, p. 115-120.

Research output: Contribution to journalConference articleResearchpeer review

Denkena, B, Krödel, A, Liu, Y, Kempf, F & Kostka, M 2021, 'Finite element simulation of sintering of metal-bonded grinding wheels', Procedia CIRP, vol. 102, pp. 115-120. https://doi.org/10.1016/j.procir.2021.09.020
Denkena, B., Krödel, A., Liu, Y., Kempf, F., & Kostka, M. (2021). Finite element simulation of sintering of metal-bonded grinding wheels. Procedia CIRP, 102, 115-120. https://doi.org/10.1016/j.procir.2021.09.020
Denkena B, Krödel A, Liu Y, Kempf F, Kostka M. Finite element simulation of sintering of metal-bonded grinding wheels. Procedia CIRP. 2021;102:115-120. Epub 2021 Sept 27. doi: 10.1016/j.procir.2021.09.020
Denkena, B. ; Krödel, A. ; Liu, Y. et al. / Finite element simulation of sintering of metal-bonded grinding wheels. In: Procedia CIRP. 2021 ; Vol. 102. pp. 115-120.
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abstract = "The grinding wheel properties porosity, particle distribution and the grain holding force influence the surface roughness of the machined workpiece and the performance of the grinding process. These properties of a grinding wheel are in turn defined during tool production. However, the adaptation of the properties of a grinding wheel to the specific grinding task is currently based on empirical knowledge and experience. Understanding the interdependencies from the initial manufacturing to the final grinding results is the key to achieve the target-oriented generation of the grinding wheel properties for the grinding task at hand. With regard to the large number of powder particles for the manufacturing of metal-bonded grinding wheels, an analytical investigation of the powder metallurgical processes is not suitable. Numerical simulations offer a cost and time saving alternative to provide information on the sintering behavior and gain knowledge on the acting mechanism. In this article the sintering of a metal-bonded diamond grinding wheel is modelled and the obtained results are connected to material properties of the resulting grinding layer.",
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T1 - Finite element simulation of sintering of metal-bonded grinding wheels

AU - Denkena, B.

AU - Krödel, A.

AU - Liu, Y.

AU - Kempf, F.

AU - Kostka, M.

N1 - Funding Information: The authors thank the "Lower Saxony Ministry of Science and Culture" for their financial support within the project "Fundamentals of model-based design and production of grinding wheels".

PY - 2021

Y1 - 2021

N2 - The grinding wheel properties porosity, particle distribution and the grain holding force influence the surface roughness of the machined workpiece and the performance of the grinding process. These properties of a grinding wheel are in turn defined during tool production. However, the adaptation of the properties of a grinding wheel to the specific grinding task is currently based on empirical knowledge and experience. Understanding the interdependencies from the initial manufacturing to the final grinding results is the key to achieve the target-oriented generation of the grinding wheel properties for the grinding task at hand. With regard to the large number of powder particles for the manufacturing of metal-bonded grinding wheels, an analytical investigation of the powder metallurgical processes is not suitable. Numerical simulations offer a cost and time saving alternative to provide information on the sintering behavior and gain knowledge on the acting mechanism. In this article the sintering of a metal-bonded diamond grinding wheel is modelled and the obtained results are connected to material properties of the resulting grinding layer.

AB - The grinding wheel properties porosity, particle distribution and the grain holding force influence the surface roughness of the machined workpiece and the performance of the grinding process. These properties of a grinding wheel are in turn defined during tool production. However, the adaptation of the properties of a grinding wheel to the specific grinding task is currently based on empirical knowledge and experience. Understanding the interdependencies from the initial manufacturing to the final grinding results is the key to achieve the target-oriented generation of the grinding wheel properties for the grinding task at hand. With regard to the large number of powder particles for the manufacturing of metal-bonded grinding wheels, an analytical investigation of the powder metallurgical processes is not suitable. Numerical simulations offer a cost and time saving alternative to provide information on the sintering behavior and gain knowledge on the acting mechanism. In this article the sintering of a metal-bonded diamond grinding wheel is modelled and the obtained results are connected to material properties of the resulting grinding layer.

KW - Metal-bonded grinding wheels

KW - Simulation

KW - Sintering

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U2 - 10.1016/j.procir.2021.09.020

DO - 10.1016/j.procir.2021.09.020

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