Details
| Original language | English |
|---|---|
| Title of host publication | Lecture Notes in Production Engineering |
| Publisher | Springer Nature |
| Pages | 100-110 |
| Number of pages | 11 |
| ISBN (electronic) | 978-3-031-18318-8 |
| ISBN (print) | 978-3-031-18317-1 |
| Publication status | Published - 2 Feb 2023 |
Publication series
| Name | Lecture Notes in Production Engineering |
|---|---|
| Volume | Part F1163 |
| ISSN (Print) | 2194-0525 |
| ISSN (electronic) | 2194-0533 |
Abstract
Collars with internal threads are used in a wide range of products. For the production of threads in sheet metal, collar drawing with subsequent thread cutting or forming is used in progressive tools. For a reduction of the manufacturing costs, collar drawing and thread forming can be combined into a single process step. Since the punch for collar drawing must be retracted after thread forming, an undersized collar must be drawn. The thread forming must be adapted to the collar as well as the process kinematics. Thus, FE simulation is used to analyse the process interactions. Parameters such as feed rate, rotational speed, pre-hole diameter, die diameter, sheet thickness are varied, and their influence on the process are investigated. Based on the findings the best combination of the process parameters is determined. The results will be used to manufacture a tooling system for collar drawing with integrated thread forming in the future.
Keywords
- 3D FE modelling, Connection technology, Process analysis
ASJC Scopus subject areas
- Engineering(all)
- Industrial and Manufacturing Engineering
- Economics, Econometrics and Finance(all)
- Economics, Econometrics and Finance (miscellaneous)
- Engineering(all)
- Safety, Risk, Reliability and Quality
Cite this
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Lecture Notes in Production Engineering. Springer Nature, 2023. p. 100-110 (Lecture Notes in Production Engineering; Vol. Part F1163).
Research output: Chapter in book/report/conference proceeding › Contribution to book/anthology › Research › peer review
}
TY - CHAP
T1 - Finite Element Analysis of a Combined Collar Drawing and Thread Forming Process
AU - Stockburger, E.
AU - Wester, H.
AU - Rosenbusch, D.
AU - Behrens, B. A.
N1 - Funding Information: Acknowledgement. This research was supported by the Federal Ministry for Economic Affairs and Climate Action on the basis of a decision of the German Bundestag. It was organized by the German Federation of Industrial Research Associations (Arbeitsgemeinschaft indus-trieller Forschungsvereinigungen, AiF) as part of the program for Industrial Collective Research (Industrielle Gemeinschaftsforschung, IGF) under grant number 20958N. The authors gratefully acknowledge the support of the AiF.
PY - 2023/2/2
Y1 - 2023/2/2
N2 - Collars with internal threads are used in a wide range of products. For the production of threads in sheet metal, collar drawing with subsequent thread cutting or forming is used in progressive tools. For a reduction of the manufacturing costs, collar drawing and thread forming can be combined into a single process step. Since the punch for collar drawing must be retracted after thread forming, an undersized collar must be drawn. The thread forming must be adapted to the collar as well as the process kinematics. Thus, FE simulation is used to analyse the process interactions. Parameters such as feed rate, rotational speed, pre-hole diameter, die diameter, sheet thickness are varied, and their influence on the process are investigated. Based on the findings the best combination of the process parameters is determined. The results will be used to manufacture a tooling system for collar drawing with integrated thread forming in the future.
AB - Collars with internal threads are used in a wide range of products. For the production of threads in sheet metal, collar drawing with subsequent thread cutting or forming is used in progressive tools. For a reduction of the manufacturing costs, collar drawing and thread forming can be combined into a single process step. Since the punch for collar drawing must be retracted after thread forming, an undersized collar must be drawn. The thread forming must be adapted to the collar as well as the process kinematics. Thus, FE simulation is used to analyse the process interactions. Parameters such as feed rate, rotational speed, pre-hole diameter, die diameter, sheet thickness are varied, and their influence on the process are investigated. Based on the findings the best combination of the process parameters is determined. The results will be used to manufacture a tooling system for collar drawing with integrated thread forming in the future.
KW - 3D FE modelling
KW - Connection technology
KW - Process analysis
UR - http://www.scopus.com/inward/record.url?scp=85166635323&partnerID=8YFLogxK
U2 - 10.1007/978-3-031-18318-8_11
DO - 10.1007/978-3-031-18318-8_11
M3 - Contribution to book/anthology
AN - SCOPUS:85166635323
SN - 978-3-031-18317-1
T3 - Lecture Notes in Production Engineering
SP - 100
EP - 110
BT - Lecture Notes in Production Engineering
PB - Springer Nature
ER -