FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Bernd Arno Behrens
  • Anas Bouguecha
  • Christian Bonk
  • Martin Bonhage
  • Anna Chugreeva
  • Tim Matthias
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Details

Original languageEnglish
Title of host publication21st Symposium on Composites, 2017
EditorsAxel S. Herrmann
Pages544-551
Number of pages8
Publication statusPublished - 3 Jul 2017
Event21st Symposium on Composites, 2017 - Bremen, Germany
Duration: 5 Jul 20177 Jul 2017

Publication series

NameKey Engineering Materials
Volume742 KEM
ISSN (Print)1013-9826
ISSN (electronic)1662-9795

Abstract

Multi-material solutions offer numerous benefits producing tailored-made hybrid components with enhanced application-optimized properties contrary to conventional monolithic parts. However, designing of corresponding manufacturing processes is often challenging due to various technical aspects. This paper represents a process route for the manufacturing of a hybrid bevel gear by means of tailored forming technology with a focus on die forging and describes the main challenges within the forming stage. Due to local material-specific properties, uncommon material flow and complex geometry of the final part, an individual forming tool system with a geared die was accurately designed. Besides the forming tool system, the FE-based design of the forging process as well as the necessary material characterisation will be presented. Finally, the initial results of the experimental forging investigations are shown.

Keywords

    Deposition welding, Hot forging, Hybrid components, Tailored forming

ASJC Scopus subject areas

Cite this

FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear. / Behrens, Bernd Arno; Bouguecha, Anas; Bonk, Christian et al.
21st Symposium on Composites, 2017. ed. / Axel S. Herrmann. 2017. p. 544-551 (Key Engineering Materials; Vol. 742 KEM).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Behrens, BA, Bouguecha, A, Bonk, C, Bonhage, M, Chugreeva, A & Matthias, T 2017, FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear. in AS Herrmann (ed.), 21st Symposium on Composites, 2017. Key Engineering Materials, vol. 742 KEM, pp. 544-551, 21st Symposium on Composites, 2017, Bremen, Germany, 5 Jul 2017. https://doi.org/10.4028/www.scientific.net/kem.742.544
Behrens, B. A., Bouguecha, A., Bonk, C., Bonhage, M., Chugreeva, A., & Matthias, T. (2017). FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear. In A. S. Herrmann (Ed.), 21st Symposium on Composites, 2017 (pp. 544-551). (Key Engineering Materials; Vol. 742 KEM). https://doi.org/10.4028/www.scientific.net/kem.742.544
Behrens BA, Bouguecha A, Bonk C, Bonhage M, Chugreeva A, Matthias T. FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear. In Herrmann AS, editor, 21st Symposium on Composites, 2017. 2017. p. 544-551. (Key Engineering Materials). doi: 10.4028/www.scientific.net/kem.742.544
Behrens, Bernd Arno ; Bouguecha, Anas ; Bonk, Christian et al. / FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear. 21st Symposium on Composites, 2017. editor / Axel S. Herrmann. 2017. pp. 544-551 (Key Engineering Materials).
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