Details
Original language | English |
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Title of host publication | 21st Symposium on Composites, 2017 |
Editors | Axel S. Herrmann |
Pages | 544-551 |
Number of pages | 8 |
Publication status | Published - 3 Jul 2017 |
Event | 21st Symposium on Composites, 2017 - Bremen, Germany Duration: 5 Jul 2017 → 7 Jul 2017 |
Publication series
Name | Key Engineering Materials |
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Volume | 742 KEM |
ISSN (Print) | 1013-9826 |
ISSN (electronic) | 1662-9795 |
Abstract
Multi-material solutions offer numerous benefits producing tailored-made hybrid components with enhanced application-optimized properties contrary to conventional monolithic parts. However, designing of corresponding manufacturing processes is often challenging due to various technical aspects. This paper represents a process route for the manufacturing of a hybrid bevel gear by means of tailored forming technology with a focus on die forging and describes the main challenges within the forming stage. Due to local material-specific properties, uncommon material flow and complex geometry of the final part, an individual forming tool system with a geared die was accurately designed. Besides the forming tool system, the FE-based design of the forging process as well as the necessary material characterisation will be presented. Finally, the initial results of the experimental forging investigations are shown.
Keywords
- Deposition welding, Hot forging, Hybrid components, Tailored forming
ASJC Scopus subject areas
- Materials Science(all)
- General Materials Science
- Engineering(all)
- Mechanics of Materials
- Engineering(all)
- Mechanical Engineering
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21st Symposium on Composites, 2017. ed. / Axel S. Herrmann. 2017. p. 544-551 (Key Engineering Materials; Vol. 742 KEM).
Research output: Chapter in book/report/conference proceeding › Conference contribution › Research › peer review
}
TY - GEN
T1 - FE-Based Design of a Forging Tool System for a Hybrid Bevel Gear
AU - Behrens, Bernd Arno
AU - Bouguecha, Anas
AU - Bonk, Christian
AU - Bonhage, Martin
AU - Chugreeva, Anna
AU - Matthias, Tim
N1 - Publisher Copyright: © 2017 Trans Tech Publications, Switzerland. Copyright: Copyright 2020 Elsevier B.V., All rights reserved.
PY - 2017/7/3
Y1 - 2017/7/3
N2 - Multi-material solutions offer numerous benefits producing tailored-made hybrid components with enhanced application-optimized properties contrary to conventional monolithic parts. However, designing of corresponding manufacturing processes is often challenging due to various technical aspects. This paper represents a process route for the manufacturing of a hybrid bevel gear by means of tailored forming technology with a focus on die forging and describes the main challenges within the forming stage. Due to local material-specific properties, uncommon material flow and complex geometry of the final part, an individual forming tool system with a geared die was accurately designed. Besides the forming tool system, the FE-based design of the forging process as well as the necessary material characterisation will be presented. Finally, the initial results of the experimental forging investigations are shown.
AB - Multi-material solutions offer numerous benefits producing tailored-made hybrid components with enhanced application-optimized properties contrary to conventional monolithic parts. However, designing of corresponding manufacturing processes is often challenging due to various technical aspects. This paper represents a process route for the manufacturing of a hybrid bevel gear by means of tailored forming technology with a focus on die forging and describes the main challenges within the forming stage. Due to local material-specific properties, uncommon material flow and complex geometry of the final part, an individual forming tool system with a geared die was accurately designed. Besides the forming tool system, the FE-based design of the forging process as well as the necessary material characterisation will be presented. Finally, the initial results of the experimental forging investigations are shown.
KW - Deposition welding
KW - Hot forging
KW - Hybrid components
KW - Tailored forming
UR - http://www.scopus.com/inward/record.url?scp=85027224854&partnerID=8YFLogxK
U2 - 10.4028/www.scientific.net/kem.742.544
DO - 10.4028/www.scientific.net/kem.742.544
M3 - Conference contribution
AN - SCOPUS:85027224854
SN - 9783035711981
T3 - Key Engineering Materials
SP - 544
EP - 551
BT - 21st Symposium on Composites, 2017
A2 - Herrmann, Axel S.
T2 - 21st Symposium on Composites, 2017
Y2 - 5 July 2017 through 7 July 2017
ER -