Feasibility study for the manufacturing of hybrid pinion shafts with the cross-wedge rolling process

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Paulina Merkel
  • Laura Budde
  • Jan Grajczak
  • Christian Nowroth
  • Vannila Prasanthan
  • Mareile Kriwall
  • Marius Lammers
  • Sarah Nothdurft
  • Jörg Hermsdorf
  • Jens Twiefel
  • Ludger Overmeyer
  • Stefan Kaierle
  • Jörg Wallaschek
  • Bernd Breidenstein
  • Bernd Arno Behrens
  • Malte Stonis

External Research Organisations

  • Institut für integrierte Produktion Hannover (IPH)
  • Laser Zentrum Hannover e.V. (LZH)
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Details

Original languageEnglish
Article number45
JournalInternational Journal of Material Forming
Volume16
Issue number5
Publication statusPublished - 7 Jul 2023

Abstract

The Collaborative Research Center 1153 is investigating an innovative process chain for the production of hybrid components. The hybrid workpieces are first joined and then formed by cross-wedge rolling. Pinion shafts were manufactured to investigate the behavior of the joining zone under increased complexity of the forming process. For this purpose, six types of workpieces produced by three types of joining processes were formed into pinion shafts. The reference process provides a shaft with a smooth bearing seat. It was found that the increased complexity did not present any challenges compared to the reference processes. A near-net shape geometry was achieved for the pinions made of steel.

Keywords

    Cross-wedge rolling, Hot forming, Hybrid components, Laser beam welding, Laser hot-wire deposition welding

ASJC Scopus subject areas

Cite this

Feasibility study for the manufacturing of hybrid pinion shafts with the cross-wedge rolling process. / Merkel, Paulina; Budde, Laura; Grajczak, Jan et al.
In: International Journal of Material Forming, Vol. 16, No. 5, 45, 07.07.2023.

Research output: Contribution to journalArticleResearchpeer review

Merkel, P, Budde, L, Grajczak, J, Nowroth, C, Prasanthan, V, Kriwall, M, Lammers, M, Nothdurft, S, Hermsdorf, J, Twiefel, J, Overmeyer, L, Kaierle, S, Wallaschek, J, Breidenstein, B, Behrens, BA & Stonis, M 2023, 'Feasibility study for the manufacturing of hybrid pinion shafts with the cross-wedge rolling process', International Journal of Material Forming, vol. 16, no. 5, 45. https://doi.org/10.1007/s12289-023-01761-4
Merkel, P., Budde, L., Grajczak, J., Nowroth, C., Prasanthan, V., Kriwall, M., Lammers, M., Nothdurft, S., Hermsdorf, J., Twiefel, J., Overmeyer, L., Kaierle, S., Wallaschek, J., Breidenstein, B., Behrens, B. A., & Stonis, M. (2023). Feasibility study for the manufacturing of hybrid pinion shafts with the cross-wedge rolling process. International Journal of Material Forming, 16(5), Article 45. https://doi.org/10.1007/s12289-023-01761-4
Merkel P, Budde L, Grajczak J, Nowroth C, Prasanthan V, Kriwall M et al. Feasibility study for the manufacturing of hybrid pinion shafts with the cross-wedge rolling process. International Journal of Material Forming. 2023 Jul 7;16(5):45. doi: 10.1007/s12289-023-01761-4
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AU - Kriwall, Mareile

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AU - Nothdurft, Sarah

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AU - Twiefel, Jens

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