FEA-based optimisation of a clinching process with an open multiple-part die aimed at damage minimisation in CR240BH-AlSi10MnMg joints

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Bernd Arno Behrens
  • Anas Bouguecha
  • Milan Vucetic
  • Sven Hubner
  • Deniz Yilkiran
  • Yilin Jin
  • Ilya Peshekhodov
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Details

Original languageEnglish
Title of host publication4th International Conference on New Forming Technology, ICNFT 2015
EditorsS. J. Yuan, J. Lin, Yi Qin, T. A. Dean, F. Vollertsen
PublisherEDP Sciences
ISBN (electronic)9782759818235
Publication statusPublished - 10 Aug 2015
Event4th International Conference on New Forming Technology, ICNFT 2015 - Glasgow, United Kingdom (UK)
Duration: 6 Aug 20159 Aug 2015

Publication series

NameMATEC Web of Conferences
Volume21
ISSN (electronic)2261-236X

Abstract

The paper presents results of a FEA-based tool design optimisation for a clinching process with an open multiple-part die. The studied materials are the bake-hardening steel CR240BH (1.5 mm) on the punch side and the die-cast aluminium alloy AlSi10MnMg (2.95 mm) on the die side. The objective of the optimisation was to minimise probability of cracks that appear at the outer circumference of the bottom of the clinch joint in AlSi10MnMg. In the framework of the optimisation, it was possible to minimise crack probability by varying geometrical parameters of the tools though at the cost of slightly worse but still tolerable geometrical parameters of the clinch joint.

ASJC Scopus subject areas

Cite this

FEA-based optimisation of a clinching process with an open multiple-part die aimed at damage minimisation in CR240BH-AlSi10MnMg joints. / Behrens, Bernd Arno; Bouguecha, Anas; Vucetic, Milan et al.
4th International Conference on New Forming Technology, ICNFT 2015. ed. / S. J. Yuan; J. Lin; Yi Qin; T. A. Dean; F. Vollertsen. EDP Sciences, 2015. 04009 (MATEC Web of Conferences; Vol. 21).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Behrens, BA, Bouguecha, A, Vucetic, M, Hubner, S, Yilkiran, D, Jin, Y & Peshekhodov, I 2015, FEA-based optimisation of a clinching process with an open multiple-part die aimed at damage minimisation in CR240BH-AlSi10MnMg joints. in SJ Yuan, J Lin, Y Qin, TA Dean & F Vollertsen (eds), 4th International Conference on New Forming Technology, ICNFT 2015., 04009, MATEC Web of Conferences, vol. 21, EDP Sciences, 4th International Conference on New Forming Technology, ICNFT 2015, Glasgow, United Kingdom (UK), 6 Aug 2015. https://doi.org/10.1051/matecconf/20152104009
Behrens, B. A., Bouguecha, A., Vucetic, M., Hubner, S., Yilkiran, D., Jin, Y., & Peshekhodov, I. (2015). FEA-based optimisation of a clinching process with an open multiple-part die aimed at damage minimisation in CR240BH-AlSi10MnMg joints. In S. J. Yuan, J. Lin, Y. Qin, T. A. Dean, & F. Vollertsen (Eds.), 4th International Conference on New Forming Technology, ICNFT 2015 Article 04009 (MATEC Web of Conferences; Vol. 21). EDP Sciences. https://doi.org/10.1051/matecconf/20152104009
Behrens BA, Bouguecha A, Vucetic M, Hubner S, Yilkiran D, Jin Y et al. FEA-based optimisation of a clinching process with an open multiple-part die aimed at damage minimisation in CR240BH-AlSi10MnMg joints. In Yuan SJ, Lin J, Qin Y, Dean TA, Vollertsen F, editors, 4th International Conference on New Forming Technology, ICNFT 2015. EDP Sciences. 2015. 04009. (MATEC Web of Conferences). doi: 10.1051/matecconf/20152104009
Behrens, Bernd Arno ; Bouguecha, Anas ; Vucetic, Milan et al. / FEA-based optimisation of a clinching process with an open multiple-part die aimed at damage minimisation in CR240BH-AlSi10MnMg joints. 4th International Conference on New Forming Technology, ICNFT 2015. editor / S. J. Yuan ; J. Lin ; Yi Qin ; T. A. Dean ; F. Vollertsen. EDP Sciences, 2015. (MATEC Web of Conferences).
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AU - Behrens, Bernd Arno

AU - Bouguecha, Anas

AU - Vucetic, Milan

AU - Hubner, Sven

AU - Yilkiran, Deniz

AU - Jin, Yilin

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AB - The paper presents results of a FEA-based tool design optimisation for a clinching process with an open multiple-part die. The studied materials are the bake-hardening steel CR240BH (1.5 mm) on the punch side and the die-cast aluminium alloy AlSi10MnMg (2.95 mm) on the die side. The objective of the optimisation was to minimise probability of cracks that appear at the outer circumference of the bottom of the clinch joint in AlSi10MnMg. In the framework of the optimisation, it was possible to minimise crack probability by varying geometrical parameters of the tools though at the cost of slightly worse but still tolerable geometrical parameters of the clinch joint.

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