Fatigue Behavior of Sheet-Bulk Metal Formed Components

Research output: Chapter in book/report/conference proceedingContribution to book/anthologyResearchpeer review

Authors

Research Organisations

View graph of relations

Details

Original languageEnglish
Title of host publicationLecture Notes in Production Engineering
PublisherSpringer Nature
Pages412-433
Number of pages22
Publication statusPublished - 2021

Publication series

NameLecture Notes in Production Engineering
VolumePart F1168
ISSN (Print)2194-0525
ISSN (electronic)2194-0533

Abstract

Functional components manufactured by sheet-bulk metal forming will commonly be exposed to cyclic loading during operation. Due to the cold forming during sheet-bulk metal forming, work-hardening occurs and ductile damage is induced in the form of voids in the microstructure. To predict the influence of specific processing parameters on the components’ properties and their fatigue life, a fracture mechanics based fatigue life model was employed. Specifically, the evolution of ductile damage was analyzed and cyclic fatigue experiments as well as crack propagation experiments were carried out for different material conditions. Regarding ductile damage, the development of small to medium sized voids could be observed for an increasing degree of deformation. The fatigue model allows inferring the crack length by inverse calculation. It could be shown that the calculated initial crack lengths correspond well with the determined defect size caused by ductile damage. The parameterized fatigue model allows estimating the fatigue life of sheet-bulk metal formed components manufactured by various processing routes and exposed to different load cases and thus enables a fatigue life related process design.

ASJC Scopus subject areas

Cite this

Fatigue Behavior of Sheet-Bulk Metal Formed Components. / Besserer, Hans Bernward; Nürnberger, Florian; Maier, Hans Jürgen.
Lecture Notes in Production Engineering. Springer Nature, 2021. p. 412-433 (Lecture Notes in Production Engineering; Vol. Part F1168).

Research output: Chapter in book/report/conference proceedingContribution to book/anthologyResearchpeer review

Besserer, HB, Nürnberger, F & Maier, HJ 2021, Fatigue Behavior of Sheet-Bulk Metal Formed Components. in Lecture Notes in Production Engineering. Lecture Notes in Production Engineering, vol. Part F1168, Springer Nature, pp. 412-433. https://doi.org/10.1007/978-3-030-61902-2_18
Besserer, H. B., Nürnberger, F., & Maier, H. J. (2021). Fatigue Behavior of Sheet-Bulk Metal Formed Components. In Lecture Notes in Production Engineering (pp. 412-433). (Lecture Notes in Production Engineering; Vol. Part F1168). Springer Nature. https://doi.org/10.1007/978-3-030-61902-2_18
Besserer HB, Nürnberger F, Maier HJ. Fatigue Behavior of Sheet-Bulk Metal Formed Components. In Lecture Notes in Production Engineering. Springer Nature. 2021. p. 412-433. (Lecture Notes in Production Engineering). Epub 2020 Nov 5. doi: 10.1007/978-3-030-61902-2_18
Besserer, Hans Bernward ; Nürnberger, Florian ; Maier, Hans Jürgen. / Fatigue Behavior of Sheet-Bulk Metal Formed Components. Lecture Notes in Production Engineering. Springer Nature, 2021. pp. 412-433 (Lecture Notes in Production Engineering).
Download
@inbook{13b74456c03c4ab590ff990d3bcac242,
title = "Fatigue Behavior of Sheet-Bulk Metal Formed Components",
abstract = "Functional components manufactured by sheet-bulk metal forming will commonly be exposed to cyclic loading during operation. Due to the cold forming during sheet-bulk metal forming, work-hardening occurs and ductile damage is induced in the form of voids in the microstructure. To predict the influence of specific processing parameters on the components{\textquoteright} properties and their fatigue life, a fracture mechanics based fatigue life model was employed. Specifically, the evolution of ductile damage was analyzed and cyclic fatigue experiments as well as crack propagation experiments were carried out for different material conditions. Regarding ductile damage, the development of small to medium sized voids could be observed for an increasing degree of deformation. The fatigue model allows inferring the crack length by inverse calculation. It could be shown that the calculated initial crack lengths correspond well with the determined defect size caused by ductile damage. The parameterized fatigue model allows estimating the fatigue life of sheet-bulk metal formed components manufactured by various processing routes and exposed to different load cases and thus enables a fatigue life related process design.",
author = "Besserer, {Hans Bernward} and Florian N{\"u}rnberger and Maier, {Hans J{\"u}rgen}",
note = "Funding Information: Acknowledgment. This study was supported by the German Research Foundation (DFG) within the scope of the Transregional Collaborative Research Centre for sheet-bulk metal forming (TCRC 73, Subproject C6) under grant number 247913894.",
year = "2021",
doi = "10.1007/978-3-030-61902-2_18",
language = "English",
series = "Lecture Notes in Production Engineering",
publisher = "Springer Nature",
pages = "412--433",
booktitle = "Lecture Notes in Production Engineering",
address = "United States",

}

Download

TY - CHAP

T1 - Fatigue Behavior of Sheet-Bulk Metal Formed Components

AU - Besserer, Hans Bernward

AU - Nürnberger, Florian

AU - Maier, Hans Jürgen

N1 - Funding Information: Acknowledgment. This study was supported by the German Research Foundation (DFG) within the scope of the Transregional Collaborative Research Centre for sheet-bulk metal forming (TCRC 73, Subproject C6) under grant number 247913894.

PY - 2021

Y1 - 2021

N2 - Functional components manufactured by sheet-bulk metal forming will commonly be exposed to cyclic loading during operation. Due to the cold forming during sheet-bulk metal forming, work-hardening occurs and ductile damage is induced in the form of voids in the microstructure. To predict the influence of specific processing parameters on the components’ properties and their fatigue life, a fracture mechanics based fatigue life model was employed. Specifically, the evolution of ductile damage was analyzed and cyclic fatigue experiments as well as crack propagation experiments were carried out for different material conditions. Regarding ductile damage, the development of small to medium sized voids could be observed for an increasing degree of deformation. The fatigue model allows inferring the crack length by inverse calculation. It could be shown that the calculated initial crack lengths correspond well with the determined defect size caused by ductile damage. The parameterized fatigue model allows estimating the fatigue life of sheet-bulk metal formed components manufactured by various processing routes and exposed to different load cases and thus enables a fatigue life related process design.

AB - Functional components manufactured by sheet-bulk metal forming will commonly be exposed to cyclic loading during operation. Due to the cold forming during sheet-bulk metal forming, work-hardening occurs and ductile damage is induced in the form of voids in the microstructure. To predict the influence of specific processing parameters on the components’ properties and their fatigue life, a fracture mechanics based fatigue life model was employed. Specifically, the evolution of ductile damage was analyzed and cyclic fatigue experiments as well as crack propagation experiments were carried out for different material conditions. Regarding ductile damage, the development of small to medium sized voids could be observed for an increasing degree of deformation. The fatigue model allows inferring the crack length by inverse calculation. It could be shown that the calculated initial crack lengths correspond well with the determined defect size caused by ductile damage. The parameterized fatigue model allows estimating the fatigue life of sheet-bulk metal formed components manufactured by various processing routes and exposed to different load cases and thus enables a fatigue life related process design.

UR - http://www.scopus.com/inward/record.url?scp=85106930172&partnerID=8YFLogxK

U2 - 10.1007/978-3-030-61902-2_18

DO - 10.1007/978-3-030-61902-2_18

M3 - Contribution to book/anthology

AN - SCOPUS:85106930172

T3 - Lecture Notes in Production Engineering

SP - 412

EP - 433

BT - Lecture Notes in Production Engineering

PB - Springer Nature

ER -

By the same author(s)