Fatigue analysis of the structural components of a mechanical press cutting high-strength steels

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Original languageEnglish
Title of host publicationProceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011
Pages277-288
Number of pages12
Publication statusPublished - 1 Dec 2011
Event4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011 - Kos, Greece
Duration: 20 Jun 201122 Jun 2011

Publication series

NameProceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011

Abstract

In this paper the fatigue analysis of the structural components of a high-speed press is presented. The fatigue analysis is based on the results of a hybrid multi-body simulation. During the hybrid multi-body simulation the press is virtually loaded by the forces occurring while cutting high-strength steel. The hybrid multi-body simulation was coupled with a durability software package for the fatigue analysis. A high cycle stress approach was applied for the fatigue analysis of the press frame, ram, con rods and eccentric shaft. In addition, critically dimensioned test structures were designed, manufactured and assembled to a highspeed press at the Institute of Metal Forming and Metal-Forming Machines to validate the fatigue analysis of the components of the press. The test structures were loaded due to the cutting of high-strength steel until crack initiation was detected by means of the dye penetrant inspection. The predicted and experimental determined fatigue life correlated. The simulation is based on design data and no calibration of the model was performed.

Keywords

    Coupled simulation, Cutting press, Durability analysis, Fatigue analysis, High-strength steel, Multi-body simulation

ASJC Scopus subject areas

Cite this

Fatigue analysis of the structural components of a mechanical press cutting high-strength steels. / Behrens, Bernd Arno; Krimm, Richard; Wager, Christian.
Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011. 2011. p. 277-288 (Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Behrens, BA, Krimm, R & Wager, C 2011, Fatigue analysis of the structural components of a mechanical press cutting high-strength steels. in Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011. Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011, pp. 277-288, 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011, Kos, Greece, 20 Jun 2011.
Behrens, B. A., Krimm, R., & Wager, C. (2011). Fatigue analysis of the structural components of a mechanical press cutting high-strength steels. In Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011 (pp. 277-288). (Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011).
Behrens BA, Krimm R, Wager C. Fatigue analysis of the structural components of a mechanical press cutting high-strength steels. In Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011. 2011. p. 277-288. (Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011).
Behrens, Bernd Arno ; Krimm, Richard ; Wager, Christian. / Fatigue analysis of the structural components of a mechanical press cutting high-strength steels. Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011. 2011. pp. 277-288 (Proceedings of the 4th International Conference on Computational Methods for Coupled Problems in Science and Engineering, COUPLED PROBLEMS 2011).
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title = "Fatigue analysis of the structural components of a mechanical press cutting high-strength steels",
abstract = "In this paper the fatigue analysis of the structural components of a high-speed press is presented. The fatigue analysis is based on the results of a hybrid multi-body simulation. During the hybrid multi-body simulation the press is virtually loaded by the forces occurring while cutting high-strength steel. The hybrid multi-body simulation was coupled with a durability software package for the fatigue analysis. A high cycle stress approach was applied for the fatigue analysis of the press frame, ram, con rods and eccentric shaft. In addition, critically dimensioned test structures were designed, manufactured and assembled to a highspeed press at the Institute of Metal Forming and Metal-Forming Machines to validate the fatigue analysis of the components of the press. The test structures were loaded due to the cutting of high-strength steel until crack initiation was detected by means of the dye penetrant inspection. The predicted and experimental determined fatigue life correlated. The simulation is based on design data and no calibration of the model was performed.",
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AU - Krimm, Richard

AU - Wager, Christian

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N2 - In this paper the fatigue analysis of the structural components of a high-speed press is presented. The fatigue analysis is based on the results of a hybrid multi-body simulation. During the hybrid multi-body simulation the press is virtually loaded by the forces occurring while cutting high-strength steel. The hybrid multi-body simulation was coupled with a durability software package for the fatigue analysis. A high cycle stress approach was applied for the fatigue analysis of the press frame, ram, con rods and eccentric shaft. In addition, critically dimensioned test structures were designed, manufactured and assembled to a highspeed press at the Institute of Metal Forming and Metal-Forming Machines to validate the fatigue analysis of the components of the press. The test structures were loaded due to the cutting of high-strength steel until crack initiation was detected by means of the dye penetrant inspection. The predicted and experimental determined fatigue life correlated. The simulation is based on design data and no calibration of the model was performed.

AB - In this paper the fatigue analysis of the structural components of a high-speed press is presented. The fatigue analysis is based on the results of a hybrid multi-body simulation. During the hybrid multi-body simulation the press is virtually loaded by the forces occurring while cutting high-strength steel. The hybrid multi-body simulation was coupled with a durability software package for the fatigue analysis. A high cycle stress approach was applied for the fatigue analysis of the press frame, ram, con rods and eccentric shaft. In addition, critically dimensioned test structures were designed, manufactured and assembled to a highspeed press at the Institute of Metal Forming and Metal-Forming Machines to validate the fatigue analysis of the components of the press. The test structures were loaded due to the cutting of high-strength steel until crack initiation was detected by means of the dye penetrant inspection. The predicted and experimental determined fatigue life correlated. The simulation is based on design data and no calibration of the model was performed.

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