Failure of high-speed bearing at cyclic impact-sliding contacts: Numerical and experimental analysis

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  • Harbin Institute of Technology
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Original languageEnglish
Article number108410
JournalInternational Journal of Mechanical Sciences
Volume253
Early online date25 Apr 2023
Publication statusPublished - 1 Sept 2023

Abstract

The thermal-induced failure mechanism of the bearing outer-ring guiding-surface is investigated within this work when subjected to cyclic impact and sliding actions. The paper combines numerical simulations and experimental analysis. A high-speed bearing oil interruption experiment is carried out for testing the severe damage of the bearing steel at high-speed impact-sliding contacts. A coupled thermo-elasto-plastic phase-field model is established and validated by experimental results. It then allows, by simulating the multi-physics problem, the predictions of damage propagation and failure for ductile materials at cyclic impact-sliding contacts. To this end, a temperature-dependent isotropic-kinematic hardening model combined with thermal softening, cyclic strain hardening, and damage degradation is employed. The results show that under high-speed cyclic impact-sliding conditions, the damage initiated and accumulated at the contact near-surface is accompanied by instantaneous high temperature and plastic deformation. The failure of bearing is induced by a strong thermal softening effect at high-speed sliding and rapidly propagated under cyclic impact loading. In addition, the impact velocity, impact frequency, and friction coefficient have significant effects on damage initiation and accumulation.

Keywords

    Damage degradation, Experiment analysis, Impact-sliding, Phase-field method, Thermal softening

ASJC Scopus subject areas

Cite this

Failure of high-speed bearing at cyclic impact-sliding contacts: Numerical and experimental analysis. / Wang, Che; Aldakheel, Fadi; Zhang, Chuanwei et al.
In: International Journal of Mechanical Sciences, Vol. 253, 108410, 01.09.2023.

Research output: Contribution to journalArticleResearchpeer review

Wang C, Aldakheel F, Zhang C, Gu L, Wriggers P. Failure of high-speed bearing at cyclic impact-sliding contacts: Numerical and experimental analysis. International Journal of Mechanical Sciences. 2023 Sept 1;253:108410. Epub 2023 Apr 25. doi: 10.1016/j.ijmecsci.2023.108410
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abstract = "The thermal-induced failure mechanism of the bearing outer-ring guiding-surface is investigated within this work when subjected to cyclic impact and sliding actions. The paper combines numerical simulations and experimental analysis. A high-speed bearing oil interruption experiment is carried out for testing the severe damage of the bearing steel at high-speed impact-sliding contacts. A coupled thermo-elasto-plastic phase-field model is established and validated by experimental results. It then allows, by simulating the multi-physics problem, the predictions of damage propagation and failure for ductile materials at cyclic impact-sliding contacts. To this end, a temperature-dependent isotropic-kinematic hardening model combined with thermal softening, cyclic strain hardening, and damage degradation is employed. The results show that under high-speed cyclic impact-sliding conditions, the damage initiated and accumulated at the contact near-surface is accompanied by instantaneous high temperature and plastic deformation. The failure of bearing is induced by a strong thermal softening effect at high-speed sliding and rapidly propagated under cyclic impact loading. In addition, the impact velocity, impact frequency, and friction coefficient have significant effects on damage initiation and accumulation.",
keywords = "Damage degradation, Experiment analysis, Impact-sliding, Phase-field method, Thermal softening",
author = "Che Wang and Fadi Aldakheel and Chuanwei Zhang and Le Gu and Peter Wriggers",
note = "Funding Information: The authors F. Aldakheel and P. Wriggers gratefully acknowledge support for this research by the “German Research Foundation” (DFG) in the COLLABORATIVE RESEARCH CENTER CRC 1153 within its second funding phase. This work was also supported by the National Natural Science Foundation of China (No. 52175164 ). C. Wang would like to thank China Scholarship Council (No. 202006120162 ) for the financial support of studying aboard.",
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T2 - Numerical and experimental analysis

AU - Wang, Che

AU - Aldakheel, Fadi

AU - Zhang, Chuanwei

AU - Gu, Le

AU - Wriggers, Peter

N1 - Funding Information: The authors F. Aldakheel and P. Wriggers gratefully acknowledge support for this research by the “German Research Foundation” (DFG) in the COLLABORATIVE RESEARCH CENTER CRC 1153 within its second funding phase. This work was also supported by the National Natural Science Foundation of China (No. 52175164 ). C. Wang would like to thank China Scholarship Council (No. 202006120162 ) for the financial support of studying aboard.

PY - 2023/9/1

Y1 - 2023/9/1

N2 - The thermal-induced failure mechanism of the bearing outer-ring guiding-surface is investigated within this work when subjected to cyclic impact and sliding actions. The paper combines numerical simulations and experimental analysis. A high-speed bearing oil interruption experiment is carried out for testing the severe damage of the bearing steel at high-speed impact-sliding contacts. A coupled thermo-elasto-plastic phase-field model is established and validated by experimental results. It then allows, by simulating the multi-physics problem, the predictions of damage propagation and failure for ductile materials at cyclic impact-sliding contacts. To this end, a temperature-dependent isotropic-kinematic hardening model combined with thermal softening, cyclic strain hardening, and damage degradation is employed. The results show that under high-speed cyclic impact-sliding conditions, the damage initiated and accumulated at the contact near-surface is accompanied by instantaneous high temperature and plastic deformation. The failure of bearing is induced by a strong thermal softening effect at high-speed sliding and rapidly propagated under cyclic impact loading. In addition, the impact velocity, impact frequency, and friction coefficient have significant effects on damage initiation and accumulation.

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