Expert system-supported optimization of laser welding of additively manufactured thermoplastic components

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Julian Kuklik
  • Torben Mente
  • Verena Wippo
  • Peter Jaeschke
  • Stefan Kaierle
  • Ludger Overmeyer

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
  • Institut für integrierte Produktion Hannover (IPH)
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Details

Original languageEnglish
Pages (from-to)470-474
Number of pages5
JournalProcedia CIRP
Volume111
Early online date6 Sept 2022
Publication statusPublished - 2022
Event12th CIRP Conference on Photonic Technologies, LANE 2022 - Erlangen, Germany
Duration: 4 Sept 20228 Sept 2022

Abstract

Laser transmission welding (LTW) is a known technique to join conventionally produced thermoplastic parts, e.g. injected molded parts. When using LTW for additively manufactured parts (usually prototypes, small series), this technique has to be evolved to overcome the difficulties in the part composition resulted in the additive manufacturing process itself. In this paper, a method is presented to enhance the weld seam quality of laser welded additively manufactured parts assisted by a neural network-based expert system. To validate the expert system, specimens are additively manufactured from polylactide. The parameters of the additive manufacturing process, the transmissivity, and the LTW process parameters are used to predict the shear tensile force with the neural network. The transparent samples are welded to black absorbent samples in overlap configuration and shear tensile tests are performed. In this work, the prediction of the shear tensile force with an accuracy of 88.1% of the neuronal network based expert system is demonstrated.

Keywords

    additive manufacturing, fused deposition modeling, Laser transmission welding, neuronal network, shear tensile force, transmissivity

ASJC Scopus subject areas

Cite this

Expert system-supported optimization of laser welding of additively manufactured thermoplastic components. / Kuklik, Julian; Mente, Torben; Wippo, Verena et al.
In: Procedia CIRP, Vol. 111, 2022, p. 470-474.

Research output: Contribution to journalConference articleResearchpeer review

Kuklik, J, Mente, T, Wippo, V, Jaeschke, P, Kaierle, S & Overmeyer, L 2022, 'Expert system-supported optimization of laser welding of additively manufactured thermoplastic components', Procedia CIRP, vol. 111, pp. 470-474. https://doi.org/10.1016/j.procir.2022.08.070
Kuklik, J., Mente, T., Wippo, V., Jaeschke, P., Kaierle, S., & Overmeyer, L. (2022). Expert system-supported optimization of laser welding of additively manufactured thermoplastic components. Procedia CIRP, 111, 470-474. https://doi.org/10.1016/j.procir.2022.08.070
Kuklik J, Mente T, Wippo V, Jaeschke P, Kaierle S, Overmeyer L. Expert system-supported optimization of laser welding of additively manufactured thermoplastic components. Procedia CIRP. 2022;111:470-474. Epub 2022 Sept 6. doi: 10.1016/j.procir.2022.08.070
Kuklik, Julian ; Mente, Torben ; Wippo, Verena et al. / Expert system-supported optimization of laser welding of additively manufactured thermoplastic components. In: Procedia CIRP. 2022 ; Vol. 111. pp. 470-474.
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title = "Expert system-supported optimization of laser welding of additively manufactured thermoplastic components",
abstract = "Laser transmission welding (LTW) is a known technique to join conventionally produced thermoplastic parts, e.g. injected molded parts. When using LTW for additively manufactured parts (usually prototypes, small series), this technique has to be evolved to overcome the difficulties in the part composition resulted in the additive manufacturing process itself. In this paper, a method is presented to enhance the weld seam quality of laser welded additively manufactured parts assisted by a neural network-based expert system. To validate the expert system, specimens are additively manufactured from polylactide. The parameters of the additive manufacturing process, the transmissivity, and the LTW process parameters are used to predict the shear tensile force with the neural network. The transparent samples are welded to black absorbent samples in overlap configuration and shear tensile tests are performed. In this work, the prediction of the shear tensile force with an accuracy of 88.1% of the neuronal network based expert system is demonstrated.",
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AU - Kuklik, Julian

AU - Mente, Torben

AU - Wippo, Verena

AU - Jaeschke, Peter

AU - Kaierle, Stefan

AU - Overmeyer, Ludger

N1 - Funding Information: The IGF-project „Qualitätssicherung beim Laserstrahlschweißen additiv gefertigter thermoplastischer Bauteile - QualLa“ (Nr. 21571N) of the Research Community for Quality (FQS), August-Schanz-Straße 21A, 60433 Frankfurt/Main has been funded by the AiF within the programme for sponsorship by Industrial Joint Research (IGF) of the German Federal Ministry of Economic Affairs and Climate Action based on an enactment of the German Parliament.

PY - 2022

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N2 - Laser transmission welding (LTW) is a known technique to join conventionally produced thermoplastic parts, e.g. injected molded parts. When using LTW for additively manufactured parts (usually prototypes, small series), this technique has to be evolved to overcome the difficulties in the part composition resulted in the additive manufacturing process itself. In this paper, a method is presented to enhance the weld seam quality of laser welded additively manufactured parts assisted by a neural network-based expert system. To validate the expert system, specimens are additively manufactured from polylactide. The parameters of the additive manufacturing process, the transmissivity, and the LTW process parameters are used to predict the shear tensile force with the neural network. The transparent samples are welded to black absorbent samples in overlap configuration and shear tensile tests are performed. In this work, the prediction of the shear tensile force with an accuracy of 88.1% of the neuronal network based expert system is demonstrated.

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