Experimental validation of a compact mixed-flow compressor for an active high-lift system

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Original languageEnglish
Article number012142
JournalIOP Conference Series: Materials Science and Engineering
Volume643
Issue number1
Publication statusPublished - 13 Nov 2019
EventInternational Scientific Electric Power Conference 2019, ISEPC 2019 - Saint Petersburg, Russian Federation
Duration: 23 May 201924 May 2019

Abstract

Compact, electrically-driven compressors are a core component of a novel active high-lift system for future commercial aircraft. A newly-developed aeromechanical optimization process was used to design the compressor stage. The optimization resulted in an unusual mixed-flow compressor design with very low aspect ratio blades and a high rotational speed of up to 60,000 rpm. Due to the unusual design, experimental validation of the performance predictions by means of CFD is necessary. This paper presents the first experimental results obtained using a preliminary prototype at part-speed, i.e. rotational speeds from 20,000 to 30,000 rpm. The experimentally-determined pressure ratios deviate up to 1.5 %, the polytropic efficiencies up to 4 percentage points from the CFD predictions. Besides the deficiencies of available turbulence models, the underestimation of overall losses is presumably due to the omission of the volute in the CFD model. An experimental validation of the CFD predictions at full-speed is under way.

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Experimental validation of a compact mixed-flow compressor for an active high-lift system. / Kauth, Felix; Maroldt, Niklas; Seume, Joerg R.
In: IOP Conference Series: Materials Science and Engineering, Vol. 643, No. 1, 012142, 13.11.2019.

Research output: Contribution to journalConference articleResearchpeer review

Kauth, F., Maroldt, N., & Seume, J. R. (2019). Experimental validation of a compact mixed-flow compressor for an active high-lift system. IOP Conference Series: Materials Science and Engineering, 643(1), Article 012142. https://doi.org/10.1088/1757-899X/643/1/012142, https://doi.org/10.15488/9390
Kauth F, Maroldt N, Seume JR. Experimental validation of a compact mixed-flow compressor for an active high-lift system. IOP Conference Series: Materials Science and Engineering. 2019 Nov 13;643(1):012142. doi: 10.1088/1757-899X/643/1/012142, 10.15488/9390
Kauth, Felix ; Maroldt, Niklas ; Seume, Joerg R. / Experimental validation of a compact mixed-flow compressor for an active high-lift system. In: IOP Conference Series: Materials Science and Engineering. 2019 ; Vol. 643, No. 1.
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abstract = "Compact, electrically-driven compressors are a core component of a novel active high-lift system for future commercial aircraft. A newly-developed aeromechanical optimization process was used to design the compressor stage. The optimization resulted in an unusual mixed-flow compressor design with very low aspect ratio blades and a high rotational speed of up to 60,000 rpm. Due to the unusual design, experimental validation of the performance predictions by means of CFD is necessary. This paper presents the first experimental results obtained using a preliminary prototype at part-speed, i.e. rotational speeds from 20,000 to 30,000 rpm. The experimentally-determined pressure ratios deviate up to 1.5 %, the polytropic efficiencies up to 4 percentage points from the CFD predictions. Besides the deficiencies of available turbulence models, the underestimation of overall losses is presumably due to the omission of the volute in the CFD model. An experimental validation of the CFD predictions at full-speed is under way.",
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note = "Funding information: The authors would like to thank the German Research Foundation (DFG) for supporting this fundamental research in active high-lift systems for future aircraft as part of the Collaborative Research Centre 880 (Sonderforschungsbereich SFB 880). Moreover, the authors thank the German Aerospace Center (DLR) for the permission to use the solver TRACE.; International Scientific Electric Power Conference 2019, ISEPC 2019 ; Conference date: 23-05-2019 Through 24-05-2019",
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AU - Kauth, Felix

AU - Maroldt, Niklas

AU - Seume, Joerg R.

N1 - Funding information: The authors would like to thank the German Research Foundation (DFG) for supporting this fundamental research in active high-lift systems for future aircraft as part of the Collaborative Research Centre 880 (Sonderforschungsbereich SFB 880). Moreover, the authors thank the German Aerospace Center (DLR) for the permission to use the solver TRACE.

PY - 2019/11/13

Y1 - 2019/11/13

N2 - Compact, electrically-driven compressors are a core component of a novel active high-lift system for future commercial aircraft. A newly-developed aeromechanical optimization process was used to design the compressor stage. The optimization resulted in an unusual mixed-flow compressor design with very low aspect ratio blades and a high rotational speed of up to 60,000 rpm. Due to the unusual design, experimental validation of the performance predictions by means of CFD is necessary. This paper presents the first experimental results obtained using a preliminary prototype at part-speed, i.e. rotational speeds from 20,000 to 30,000 rpm. The experimentally-determined pressure ratios deviate up to 1.5 %, the polytropic efficiencies up to 4 percentage points from the CFD predictions. Besides the deficiencies of available turbulence models, the underestimation of overall losses is presumably due to the omission of the volute in the CFD model. An experimental validation of the CFD predictions at full-speed is under way.

AB - Compact, electrically-driven compressors are a core component of a novel active high-lift system for future commercial aircraft. A newly-developed aeromechanical optimization process was used to design the compressor stage. The optimization resulted in an unusual mixed-flow compressor design with very low aspect ratio blades and a high rotational speed of up to 60,000 rpm. Due to the unusual design, experimental validation of the performance predictions by means of CFD is necessary. This paper presents the first experimental results obtained using a preliminary prototype at part-speed, i.e. rotational speeds from 20,000 to 30,000 rpm. The experimentally-determined pressure ratios deviate up to 1.5 %, the polytropic efficiencies up to 4 percentage points from the CFD predictions. Besides the deficiencies of available turbulence models, the underestimation of overall losses is presumably due to the omission of the volute in the CFD model. An experimental validation of the CFD predictions at full-speed is under way.

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