Estudo sobre a integridade superficial do aço abnt 4140 após a operação de torneamento: Study on the surface integrity of AISI 4140 steel after turning

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Augusto Moura Martins
  • Poliana Santos Souza
  • Anderson Júnior Dos Santos
  • Alexandre Mendes Abrão
  • Berend Denkena
  • Bernd Breidenstein
  • Kolja Meyer

External Research Organisations

  • Universidade Federal de Minas Gerais
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Details

Translated title of the contributionStudy on the surface integrity of aisi 4140 steel after turning
Original languagePortuguese
Article numbere-12627
Pages (from-to)1-12
Number of pages12
JournalRevista Materia
Volume25
Issue number2
Publication statusPublished - 2020

Abstract

Machine components are usually subjected to cyclic loads, which may lead to failure, even when the component is subjected to elastic deformations only. Manufacturing processes are capable of affecting roughness and inducing residual stresses of distinct levels and depths, being able to affect the component performance and lifespan. This work investigates the influence of turning parameters (cutting speed, feed and depth of cut) on surface roughness, residual stress and fatigue life of hardened AISI 4140 steel (40 HRC). Feed is the most influential parameter affecting surface roughness. It was noticed that the cutting parameters did affect the residual stress profile, i.e., tensile residual stresses of higher intensity were induced when higher cutting speeds were employed and reaching deeper layers when higher feed and lower depth of cut values were used. The fatigue life was evaluated under rotating bending tests, which indicated a combined influence of feed and depth of cut. At lower feeds, the increase of depth of cut resulted in longer lives, however, an opposite behavior was noted at higher feeds. Longer fatigue lives were observed after turning at higher cutting speeds and depths of cut combined with lower feeds.

Keywords

    AISI 4140 steel, Fatigue life, Roughness, Surface quality, Turning

ASJC Scopus subject areas

Cite this

Estudo sobre a integridade superficial do aço abnt 4140 após a operação de torneamento: Study on the surface integrity of AISI 4140 steel after turning. / Martins, Augusto Moura; Souza, Poliana Santos; Santos, Anderson Júnior Dos et al.
In: Revista Materia, Vol. 25, No. 2, e-12627, 2020, p. 1-12.

Research output: Contribution to journalArticleResearchpeer review

Martins, A. M., Souza, P. S., Santos, A. J. D., Abrão, A. M., Denkena, B., Breidenstein, B., & Meyer, K. (2020). Estudo sobre a integridade superficial do aço abnt 4140 após a operação de torneamento: Study on the surface integrity of AISI 4140 steel after turning. Revista Materia, 25(2), 1-12. Article e-12627. https://doi.org/10.1590/S1517-707620200002.1027
Martins AM, Souza PS, Santos AJD, Abrão AM, Denkena B, Breidenstein B et al. Estudo sobre a integridade superficial do aço abnt 4140 após a operação de torneamento: Study on the surface integrity of AISI 4140 steel after turning. Revista Materia. 2020;25(2):1-12. e-12627. doi: 10.1590/S1517-707620200002.1027
Martins, Augusto Moura ; Souza, Poliana Santos ; Santos, Anderson Júnior Dos et al. / Estudo sobre a integridade superficial do aço abnt 4140 após a operação de torneamento : Study on the surface integrity of AISI 4140 steel after turning. In: Revista Materia. 2020 ; Vol. 25, No. 2. pp. 1-12.
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title = "Estudo sobre a integridade superficial do a{\c c}o abnt 4140 ap{\'o}s a opera{\c c}{\~a}o de torneamento: Study on the surface integrity of AISI 4140 steel after turning",
abstract = "Machine components are usually subjected to cyclic loads, which may lead to failure, even when the component is subjected to elastic deformations only. Manufacturing processes are capable of affecting roughness and inducing residual stresses of distinct levels and depths, being able to affect the component performance and lifespan. This work investigates the influence of turning parameters (cutting speed, feed and depth of cut) on surface roughness, residual stress and fatigue life of hardened AISI 4140 steel (40 HRC). Feed is the most influential parameter affecting surface roughness. It was noticed that the cutting parameters did affect the residual stress profile, i.e., tensile residual stresses of higher intensity were induced when higher cutting speeds were employed and reaching deeper layers when higher feed and lower depth of cut values were used. The fatigue life was evaluated under rotating bending tests, which indicated a combined influence of feed and depth of cut. At lower feeds, the increase of depth of cut resulted in longer lives, however, an opposite behavior was noted at higher feeds. Longer fatigue lives were observed after turning at higher cutting speeds and depths of cut combined with lower feeds.",
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