Electrostatic Self-Assembly Technique for Parallel Precision Alignment of Optical Devices

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Original languageEnglish
Title of host publicationProceedings of the Conference on Production Systems and Logistics
Subtitle of host publicationCPSL 2021
Pages468-477
Number of pages10
Publication statusPublished - 2021
Event2nd Conference on Production Systems and Logistics, CPSL 2021 - Virtual, Online
Duration: 10 Aug 202111 Aug 2021

Publication series

NameProceedings of the Conference on Production Systems and Logistics
ISSN (Print)2701-6277

Abstract

In precision assembly, the cost of machine technology increases significantly when high assembly accuracy is required (<15 μm). One reason is that higher accuracy with conventional automation technology requires much more precise and expensive machine components, such as bearings and actuators. Electrostatic self-assembly is a technique for the automatic alignment of micro-components without the need for precise machines and thus has the potential to reduce fabrication costs significantly. With this technique, electrodes are placed on the micro-components and the substrate. A low viscosity fluid is applied to the substrate and the components are roughly positioned. One pair of electrodes on the component faces one pair of electrodes on the substrate, equivalent to plate capacitors connected in series. If an alternating voltage is applied to the substrate electrodes, an electric field is formed. This results in electrostatic attraction in the transversal and lateral direction, which leads to an alignment of the components on the substrate. In this paper, we describe the structure design process for electrostatic self-assembly. Instead of micro-components, we use a rectangular glass wafer with a length of 125 mm. Within two test series, we prove that the existing technique is also suitable for a larger scale.

Keywords

    Parallel Assembly, Precision Alignment, Self-Assembly

ASJC Scopus subject areas

Sustainable Development Goals

Cite this

Electrostatic Self-Assembly Technique for Parallel Precision Alignment of Optical Devices. / Stucki, Martin; Schumann, Christoph; Raatz, Annika.
Proceedings of the Conference on Production Systems and Logistics: CPSL 2021. 2021. p. 468-477 (Proceedings of the Conference on Production Systems and Logistics).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Stucki, M, Schumann, C & Raatz, A 2021, Electrostatic Self-Assembly Technique for Parallel Precision Alignment of Optical Devices. in Proceedings of the Conference on Production Systems and Logistics: CPSL 2021. Proceedings of the Conference on Production Systems and Logistics, pp. 468-477, 2nd Conference on Production Systems and Logistics, CPSL 2021, Virtual, Online, 10 Aug 2021. https://doi.org/10.15488/11255
Stucki, M., Schumann, C., & Raatz, A. (2021). Electrostatic Self-Assembly Technique for Parallel Precision Alignment of Optical Devices. In Proceedings of the Conference on Production Systems and Logistics: CPSL 2021 (pp. 468-477). (Proceedings of the Conference on Production Systems and Logistics). https://doi.org/10.15488/11255
Stucki M, Schumann C, Raatz A. Electrostatic Self-Assembly Technique for Parallel Precision Alignment of Optical Devices. In Proceedings of the Conference on Production Systems and Logistics: CPSL 2021. 2021. p. 468-477. (Proceedings of the Conference on Production Systems and Logistics). doi: 10.15488/11255
Stucki, Martin ; Schumann, Christoph ; Raatz, Annika. / Electrostatic Self-Assembly Technique for Parallel Precision Alignment of Optical Devices. Proceedings of the Conference on Production Systems and Logistics: CPSL 2021. 2021. pp. 468-477 (Proceedings of the Conference on Production Systems and Logistics).
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abstract = "In precision assembly, the cost of machine technology increases significantly when high assembly accuracy is required (<15 μm). One reason is that higher accuracy with conventional automation technology requires much more precise and expensive machine components, such as bearings and actuators. Electrostatic self-assembly is a technique for the automatic alignment of micro-components without the need for precise machines and thus has the potential to reduce fabrication costs significantly. With this technique, electrodes are placed on the micro-components and the substrate. A low viscosity fluid is applied to the substrate and the components are roughly positioned. One pair of electrodes on the component faces one pair of electrodes on the substrate, equivalent to plate capacitors connected in series. If an alternating voltage is applied to the substrate electrodes, an electric field is formed. This results in electrostatic attraction in the transversal and lateral direction, which leads to an alignment of the components on the substrate. In this paper, we describe the structure design process for electrostatic self-assembly. Instead of micro-components, we use a rectangular glass wafer with a length of 125 mm. Within two test series, we prove that the existing technique is also suitable for a larger scale.",
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