Electrografting of BTSE: Zn films for advanced steel-aluminum joining by plastic deformation

Research output: Contribution to journalArticleResearchpeer review

Authors

  • B. Duderija
  • A. González-Orive
  • H. C. Schmidt
  • J. C. Calderón
  • I. Hordych
  • H. J. Maier
  • W. Homberg
  • G. Grundmeier

Research Organisations

External Research Organisations

  • Paderborn University
  • Universidad de La Laguna
  • Euscher GmbH & Co. KG
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Details

Original languageEnglish
Article number100137
Number of pages11
JournalJournal of Advanced Joining Processes
Volume7
Early online date24 Nov 2022
Publication statusPublished - Jun 2023

Abstract

This article presents the application of an adhesion promoting highly crosslinked ultrathin organic-inorganic hybrid layer applied to steel which promotes the subsequent joining process based on plastic deformation. The tensile shear results show that a significant increase of the bond strength between low-alloy steel (DC04) and aluminum (AW1050A H111), upon cold-pressure welding (CPW), could be achieved. Electrografting of an ultra-thin film of 1,2-bis(triethoxysilyl)ethane (BTSE) films on the steel surface was done from ethanolic solutions containing zinc ions. Based on surface spectroscopic analysis it is shown that silanol moieties present in the organosilane deposits can form stable chemical bonds with both the iron oxide covered steel and the aluminum oxide covered aluminum alloy. The successful modification of metal oxide surfaces with BTSE has been demonstrated via SEM-EDX, AFM, PM-IRRAS, and XPS measurements. In addition, electrochemical analysis of the BTSE:Zn films showed that the films lead to very good corrosion properties even at low thicknesses.

Keywords

    Adhesion-promoting layer, Bond strength, BTSE, Cold-pressure welding (CPW), Corrosion protection, Electrografting, Zinc doping

ASJC Scopus subject areas

Cite this

Electrografting of BTSE: Zn films for advanced steel-aluminum joining by plastic deformation. / Duderija, B.; González-Orive, A.; Schmidt, H. C. et al.
In: Journal of Advanced Joining Processes, Vol. 7, 100137, 06.2023.

Research output: Contribution to journalArticleResearchpeer review

Duderija, B, González-Orive, A, Schmidt, HC, Calderón, JC, Hordych, I, Maier, HJ, Homberg, W & Grundmeier, G 2023, 'Electrografting of BTSE: Zn films for advanced steel-aluminum joining by plastic deformation', Journal of Advanced Joining Processes, vol. 7, 100137. https://doi.org/10.1016/j.jajp.2022.100137
Duderija, B., González-Orive, A., Schmidt, H. C., Calderón, J. C., Hordych, I., Maier, H. J., Homberg, W., & Grundmeier, G. (2023). Electrografting of BTSE: Zn films for advanced steel-aluminum joining by plastic deformation. Journal of Advanced Joining Processes, 7, Article 100137. https://doi.org/10.1016/j.jajp.2022.100137
Duderija B, González-Orive A, Schmidt HC, Calderón JC, Hordych I, Maier HJ et al. Electrografting of BTSE: Zn films for advanced steel-aluminum joining by plastic deformation. Journal of Advanced Joining Processes. 2023 Jun;7:100137. Epub 2022 Nov 24. doi: 10.1016/j.jajp.2022.100137
Duderija, B. ; González-Orive, A. ; Schmidt, H. C. et al. / Electrografting of BTSE : Zn films for advanced steel-aluminum joining by plastic deformation. In: Journal of Advanced Joining Processes. 2023 ; Vol. 7.
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title = "Electrografting of BTSE: Zn films for advanced steel-aluminum joining by plastic deformation",
abstract = "This article presents the application of an adhesion promoting highly crosslinked ultrathin organic-inorganic hybrid layer applied to steel which promotes the subsequent joining process based on plastic deformation. The tensile shear results show that a significant increase of the bond strength between low-alloy steel (DC04) and aluminum (AW1050A H111), upon cold-pressure welding (CPW), could be achieved. Electrografting of an ultra-thin film of 1,2-bis(triethoxysilyl)ethane (BTSE) films on the steel surface was done from ethanolic solutions containing zinc ions. Based on surface spectroscopic analysis it is shown that silanol moieties present in the organosilane deposits can form stable chemical bonds with both the iron oxide covered steel and the aluminum oxide covered aluminum alloy. The successful modification of metal oxide surfaces with BTSE has been demonstrated via SEM-EDX, AFM, PM-IRRAS, and XPS measurements. In addition, electrochemical analysis of the BTSE:Zn films showed that the films lead to very good corrosion properties even at low thicknesses.",
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T2 - Zn films for advanced steel-aluminum joining by plastic deformation

AU - Duderija, B.

AU - González-Orive, A.

AU - Schmidt, H. C.

AU - Calderón, J. C.

AU - Hordych, I.

AU - Maier, H. J.

AU - Homberg, W.

AU - Grundmeier, G.

N1 - Funding Information: The authors thank the German Research Foundation (DFG) for their financial support of the ‘ ECUF ’ project ( 27635593 ) within the SPP 1640 framework. J.C.C. thanks to Universidad de La Laguna for his Research Contract UNI/551/2021 “María Zambrano”. A.G.O. thanks NANOtec, INTec and ULL for laboratory facilities.

PY - 2023/6

Y1 - 2023/6

N2 - This article presents the application of an adhesion promoting highly crosslinked ultrathin organic-inorganic hybrid layer applied to steel which promotes the subsequent joining process based on plastic deformation. The tensile shear results show that a significant increase of the bond strength between low-alloy steel (DC04) and aluminum (AW1050A H111), upon cold-pressure welding (CPW), could be achieved. Electrografting of an ultra-thin film of 1,2-bis(triethoxysilyl)ethane (BTSE) films on the steel surface was done from ethanolic solutions containing zinc ions. Based on surface spectroscopic analysis it is shown that silanol moieties present in the organosilane deposits can form stable chemical bonds with both the iron oxide covered steel and the aluminum oxide covered aluminum alloy. The successful modification of metal oxide surfaces with BTSE has been demonstrated via SEM-EDX, AFM, PM-IRRAS, and XPS measurements. In addition, electrochemical analysis of the BTSE:Zn films showed that the films lead to very good corrosion properties even at low thicknesses.

AB - This article presents the application of an adhesion promoting highly crosslinked ultrathin organic-inorganic hybrid layer applied to steel which promotes the subsequent joining process based on plastic deformation. The tensile shear results show that a significant increase of the bond strength between low-alloy steel (DC04) and aluminum (AW1050A H111), upon cold-pressure welding (CPW), could be achieved. Electrografting of an ultra-thin film of 1,2-bis(triethoxysilyl)ethane (BTSE) films on the steel surface was done from ethanolic solutions containing zinc ions. Based on surface spectroscopic analysis it is shown that silanol moieties present in the organosilane deposits can form stable chemical bonds with both the iron oxide covered steel and the aluminum oxide covered aluminum alloy. The successful modification of metal oxide surfaces with BTSE has been demonstrated via SEM-EDX, AFM, PM-IRRAS, and XPS measurements. In addition, electrochemical analysis of the BTSE:Zn films showed that the films lead to very good corrosion properties even at low thicknesses.

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KW - Corrosion protection

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