Details
| Original language | English |
|---|---|
| Pages (from-to) | 381-390 |
| Number of pages | 10 |
| Journal | International Journal of Precision Engineering and Manufacturing - Green Technology |
| Volume | 11 |
| Issue number | 2 |
| Early online date | 26 Sept 2023 |
| Publication status | Published - Mar 2024 |
Abstract
The dry grinding process is challenging due to the induced thermal loads into the workpiece, which leads to a reduction of the workpiece quality. One approach to reduce the thermal loads is to adjust the grinding tool geometry by inserting a porous structure for dry grinding. This porous structure can be implemented, for example, by additively manufactured grinding tools. For this purpose, the suitability of additively manufactured vitrified cubic boron nitride grinding tools for dry grinding of tempered AISI M3:2 was investigated and compared with conventionally manufactured grinding tools to investigate the possibility of reducing the high temperatures and to verify the advantage of additively manufactured grinding tools. For this the resulting topographies and residuals stress states as well as wear of the grinding tools were analyzed. Additively manufactured grinding tools generated constant surface roughnesses of below 1 µm as well as contant compressive residual stress states. These results were attributed to a continuous self-sharpening of the grinding tools, which was shown qualitatively and quantitatively on the basis of the tool surfaces. Additively manufactured grinding tools with a porous structure thus have the potential to increase the possibilities of dry grinding.
Keywords
- Additive manufactured grinding tool, High-speed steel 1.3344 (AISI M3:2), Residual stresses, Toric grinding pins, Wear behavior
ASJC Scopus subject areas
- Energy(all)
- Renewable Energy, Sustainability and the Environment
- Materials Science(all)
- General Materials Science
- Engineering(all)
- Mechanical Engineering
- Engineering(all)
- Industrial and Manufacturing Engineering
- Business, Management and Accounting(all)
- Management of Technology and Innovation
Sustainable Development Goals
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In: International Journal of Precision Engineering and Manufacturing - Green Technology, Vol. 11, No. 2, 03.2024, p. 381-390.
Research output: Contribution to journal › Article › Research › peer review
}
TY - JOUR
T1 - Dry Grinding by Means of Additively Manufactured Toric Grinding Pins
AU - Keitel, Michael
AU - Denkena, Berend
AU - Bergmann, Benjamin
N1 - Funding Information: The authors gratefully acknowledge BDW-BINKA Diamantwerkzeug GmbH for the grinding tools and the German Research Foundation (DFG) for the founding of the subproject T09 “On-site processing of complex and cost-intensive capital goods” of the Transregional Collaborative Research Centre on sheet-bulk metal forming (TCRC73).
PY - 2024/3
Y1 - 2024/3
N2 - The dry grinding process is challenging due to the induced thermal loads into the workpiece, which leads to a reduction of the workpiece quality. One approach to reduce the thermal loads is to adjust the grinding tool geometry by inserting a porous structure for dry grinding. This porous structure can be implemented, for example, by additively manufactured grinding tools. For this purpose, the suitability of additively manufactured vitrified cubic boron nitride grinding tools for dry grinding of tempered AISI M3:2 was investigated and compared with conventionally manufactured grinding tools to investigate the possibility of reducing the high temperatures and to verify the advantage of additively manufactured grinding tools. For this the resulting topographies and residuals stress states as well as wear of the grinding tools were analyzed. Additively manufactured grinding tools generated constant surface roughnesses of below 1 µm as well as contant compressive residual stress states. These results were attributed to a continuous self-sharpening of the grinding tools, which was shown qualitatively and quantitatively on the basis of the tool surfaces. Additively manufactured grinding tools with a porous structure thus have the potential to increase the possibilities of dry grinding.
AB - The dry grinding process is challenging due to the induced thermal loads into the workpiece, which leads to a reduction of the workpiece quality. One approach to reduce the thermal loads is to adjust the grinding tool geometry by inserting a porous structure for dry grinding. This porous structure can be implemented, for example, by additively manufactured grinding tools. For this purpose, the suitability of additively manufactured vitrified cubic boron nitride grinding tools for dry grinding of tempered AISI M3:2 was investigated and compared with conventionally manufactured grinding tools to investigate the possibility of reducing the high temperatures and to verify the advantage of additively manufactured grinding tools. For this the resulting topographies and residuals stress states as well as wear of the grinding tools were analyzed. Additively manufactured grinding tools generated constant surface roughnesses of below 1 µm as well as contant compressive residual stress states. These results were attributed to a continuous self-sharpening of the grinding tools, which was shown qualitatively and quantitatively on the basis of the tool surfaces. Additively manufactured grinding tools with a porous structure thus have the potential to increase the possibilities of dry grinding.
KW - Additive manufactured grinding tool
KW - High-speed steel 1.3344 (AISI M3:2)
KW - Residual stresses
KW - Toric grinding pins
KW - Wear behavior
UR - http://www.scopus.com/inward/record.url?scp=85172117884&partnerID=8YFLogxK
U2 - 10.1007/s40684-023-00548-x
DO - 10.1007/s40684-023-00548-x
M3 - Article
AN - SCOPUS:85172117884
VL - 11
SP - 381
EP - 390
JO - International Journal of Precision Engineering and Manufacturing - Green Technology
JF - International Journal of Precision Engineering and Manufacturing - Green Technology
SN - 2288-6206
IS - 2
ER -