Divide-and-conquer laser beam deflection system: Fast, wide-ranging, and flexible

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Patrick A. Taschner
  • Jan Düsing
  • Jürgen Koch
  • Peter Jäschke
  • Stefan Kaierle
  • Ludger Overmeyer

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
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Details

Original languageEnglish
Title of host publicationLaser-Based Micro- and Nanoprocessing XIV
EditorsUdo Klotzbach, Akira Watanabe, Rainer Kling
PublisherSPIE
ISBN (electronic)9781510632998
Publication statusPublished - 2020
Externally publishedYes
EventLaser-Based Micro- and Nanoprocessing XIV 2020 - San Francisco, United States
Duration: 3 Feb 20206 Feb 2020

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume11268
ISSN (Print)0277-786X
ISSN (electronic)1996-756X

Abstract

In micro-material processing with ultrashort laser pulses (USP), the surface quality during drilling and thin film ablation varies with the scanning speed and the pulse repetition rate. However, while high pulse repetition rates tend to be desirable, local heat accumulation caused by increasing pulse overlap is counterproductive. Thus, the scanning speed must be scaled with the pulse repetition rate, preferably by supplementing the already existing setup. In this work, we present a dynamic extension through the combination of an acousto-optical deflector (AOD) with a galvanometer scanner. This combines the best of two worlds: the dynamic beam deflection of the AOD and the large scanning field of the galvanometer scanner. The integrated AOD is able to deflect the laser beam pulse by pulse within its scanning field and to modulate the beam intensity simultaneously. The mechanical limitations and problems of the galvanometer scanner, such as vibrations and overshoots due to fast mirror rotations, can be specifically compensated by the high precision of the AOD. As a result, in addition to process time reduction, the surface and image quality improves significantly. In any case, the laser source needs synchronization with the AOD because the propagation of sound waves within the AOD crystal is slower than the laser pulse propagation through the medium. In the first step, a comparatively slow AOD based on tellurium dioxide with a transversal crystal alignment is used. The process time of a thin film ablation with 4 μJ at 1 MHz was reduced considerably by applying a USP laser system (Coherent Monaco).

Keywords

    Acousto-optical deflector, Laser beam scanner, Scanner combination

ASJC Scopus subject areas

Cite this

Divide-and-conquer laser beam deflection system: Fast, wide-ranging, and flexible. / Taschner, Patrick A.; Düsing, Jan; Koch, Jürgen et al.
Laser-Based Micro- and Nanoprocessing XIV. ed. / Udo Klotzbach; Akira Watanabe; Rainer Kling. SPIE, 2020. 112681G (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 11268).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Taschner, PA, Düsing, J, Koch, J, Jäschke, P, Kaierle, S & Overmeyer, L 2020, Divide-and-conquer laser beam deflection system: Fast, wide-ranging, and flexible. in U Klotzbach, A Watanabe & R Kling (eds), Laser-Based Micro- and Nanoprocessing XIV., 112681G, Proceedings of SPIE - The International Society for Optical Engineering, vol. 11268, SPIE, Laser-Based Micro- and Nanoprocessing XIV 2020, San Francisco, United States, 3 Feb 2020. https://doi.org/10.1117/12.2546162
Taschner, P. A., Düsing, J., Koch, J., Jäschke, P., Kaierle, S., & Overmeyer, L. (2020). Divide-and-conquer laser beam deflection system: Fast, wide-ranging, and flexible. In U. Klotzbach, A. Watanabe, & R. Kling (Eds.), Laser-Based Micro- and Nanoprocessing XIV Article 112681G (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 11268). SPIE. https://doi.org/10.1117/12.2546162
Taschner PA, Düsing J, Koch J, Jäschke P, Kaierle S, Overmeyer L. Divide-and-conquer laser beam deflection system: Fast, wide-ranging, and flexible. In Klotzbach U, Watanabe A, Kling R, editors, Laser-Based Micro- and Nanoprocessing XIV. SPIE. 2020. 112681G. (Proceedings of SPIE - The International Society for Optical Engineering). Epub 2020 Mar 2. doi: 10.1117/12.2546162
Taschner, Patrick A. ; Düsing, Jan ; Koch, Jürgen et al. / Divide-and-conquer laser beam deflection system : Fast, wide-ranging, and flexible. Laser-Based Micro- and Nanoprocessing XIV. editor / Udo Klotzbach ; Akira Watanabe ; Rainer Kling. SPIE, 2020. (Proceedings of SPIE - The International Society for Optical Engineering).
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abstract = "In micro-material processing with ultrashort laser pulses (USP), the surface quality during drilling and thin film ablation varies with the scanning speed and the pulse repetition rate. However, while high pulse repetition rates tend to be desirable, local heat accumulation caused by increasing pulse overlap is counterproductive. Thus, the scanning speed must be scaled with the pulse repetition rate, preferably by supplementing the already existing setup. In this work, we present a dynamic extension through the combination of an acousto-optical deflector (AOD) with a galvanometer scanner. This combines the best of two worlds: the dynamic beam deflection of the AOD and the large scanning field of the galvanometer scanner. The integrated AOD is able to deflect the laser beam pulse by pulse within its scanning field and to modulate the beam intensity simultaneously. The mechanical limitations and problems of the galvanometer scanner, such as vibrations and overshoots due to fast mirror rotations, can be specifically compensated by the high precision of the AOD. As a result, in addition to process time reduction, the surface and image quality improves significantly. In any case, the laser source needs synchronization with the AOD because the propagation of sound waves within the AOD crystal is slower than the laser pulse propagation through the medium. In the first step, a comparatively slow AOD based on tellurium dioxide with a transversal crystal alignment is used. The process time of a thin film ablation with 4 μJ at 1 MHz was reduced considerably by applying a USP laser system (Coherent Monaco).",
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