Differences and similarities between the induced residual stresses after ball end milling and orthogonal cutting of Ti-6Al-4V

Research output: Contribution to journalArticleResearchpeer review

Authors

View graph of relations

Details

Original languageEnglish
Pages (from-to)15-24
Number of pages10
JournalJournal of Materials Processing Technology
Volume226
Publication statusPublished - 4 Jul 2015

Abstract

Machining often defines the final residual stress state of a workpiece, which influences the fatigue properties and thus its functional performance. In literature, fundamental residual stress investigations are often limited to planing or orthogonal cutting and the findings are rarely transferred to complex machining processes used in industry. This paper compares the residual stress state after machining Ti-6Al-4V using the complex ball end milling process with the fundamental orthogonal cutting and orthogonal planing processes. Principal directions, depth profiles of residual stresses and influencing machining and tool parameters are discussed in terms of differences and transferability. It is shown that results can only be transferred if the deformation morphology of the subsurface is considered, which is defined by the tool kinematics and shape of the workpiece.

Keywords

    Milling, Residual stress, Titanium, Turning

ASJC Scopus subject areas

Cite this

Differences and similarities between the induced residual stresses after ball end milling and orthogonal cutting of Ti-6Al-4V. / Nespor, Dennis; Denkena, Berend; Grove, Thilo et al.
In: Journal of Materials Processing Technology, Vol. 226, 04.07.2015, p. 15-24.

Research output: Contribution to journalArticleResearchpeer review

Download
@article{961119f0e06b44fe8d3f594ce0b49599,
title = "Differences and similarities between the induced residual stresses after ball end milling and orthogonal cutting of Ti-6Al-4V",
abstract = "Machining often defines the final residual stress state of a workpiece, which influences the fatigue properties and thus its functional performance. In literature, fundamental residual stress investigations are often limited to planing or orthogonal cutting and the findings are rarely transferred to complex machining processes used in industry. This paper compares the residual stress state after machining Ti-6Al-4V using the complex ball end milling process with the fundamental orthogonal cutting and orthogonal planing processes. Principal directions, depth profiles of residual stresses and influencing machining and tool parameters are discussed in terms of differences and transferability. It is shown that results can only be transferred if the deformation morphology of the subsurface is considered, which is defined by the tool kinematics and shape of the workpiece.",
keywords = "Milling, Residual stress, Titanium, Turning",
author = "Dennis Nespor and Berend Denkena and Thilo Grove and Volker B{\"o}{\ss}",
note = "Funding information: The authors thank the German Research Foundation (DFG) for the financial support within the Collaborative Research Centre 871: Refurbishment of complex capital goods.",
year = "2015",
month = jul,
day = "4",
doi = "10.1016/j.jmatprotec.2015.06.033",
language = "English",
volume = "226",
pages = "15--24",
journal = "Journal of Materials Processing Technology",
issn = "0924-0136",
publisher = "Elsevier BV",

}

Download

TY - JOUR

T1 - Differences and similarities between the induced residual stresses after ball end milling and orthogonal cutting of Ti-6Al-4V

AU - Nespor, Dennis

AU - Denkena, Berend

AU - Grove, Thilo

AU - Böß, Volker

N1 - Funding information: The authors thank the German Research Foundation (DFG) for the financial support within the Collaborative Research Centre 871: Refurbishment of complex capital goods.

PY - 2015/7/4

Y1 - 2015/7/4

N2 - Machining often defines the final residual stress state of a workpiece, which influences the fatigue properties and thus its functional performance. In literature, fundamental residual stress investigations are often limited to planing or orthogonal cutting and the findings are rarely transferred to complex machining processes used in industry. This paper compares the residual stress state after machining Ti-6Al-4V using the complex ball end milling process with the fundamental orthogonal cutting and orthogonal planing processes. Principal directions, depth profiles of residual stresses and influencing machining and tool parameters are discussed in terms of differences and transferability. It is shown that results can only be transferred if the deformation morphology of the subsurface is considered, which is defined by the tool kinematics and shape of the workpiece.

AB - Machining often defines the final residual stress state of a workpiece, which influences the fatigue properties and thus its functional performance. In literature, fundamental residual stress investigations are often limited to planing or orthogonal cutting and the findings are rarely transferred to complex machining processes used in industry. This paper compares the residual stress state after machining Ti-6Al-4V using the complex ball end milling process with the fundamental orthogonal cutting and orthogonal planing processes. Principal directions, depth profiles of residual stresses and influencing machining and tool parameters are discussed in terms of differences and transferability. It is shown that results can only be transferred if the deformation morphology of the subsurface is considered, which is defined by the tool kinematics and shape of the workpiece.

KW - Milling

KW - Residual stress

KW - Titanium

KW - Turning

UR - http://www.scopus.com/inward/record.url?scp=84937040426&partnerID=8YFLogxK

U2 - 10.1016/j.jmatprotec.2015.06.033

DO - 10.1016/j.jmatprotec.2015.06.033

M3 - Article

AN - SCOPUS:84937040426

VL - 226

SP - 15

EP - 24

JO - Journal of Materials Processing Technology

JF - Journal of Materials Processing Technology

SN - 0924-0136

ER -

By the same author(s)