Development and Scaling-Up of the Fragrance Compound 4‑Ethylguaiacol Synthesis via a Two-Step Chemo-Enzymatic Reaction Sequence

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Lorenzo Pesci
  • Maik Baydar
  • Silvia Glueck
  • Kurt Faber
  • Andreas Liese
  • Selin Kara

External Research Organisations

  • Hamburg University of Technology (TUHH)
  • acib GmbH (Austrian Centre of Industrial Biotechnology)
  • University of Graz
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Details

Original languageEnglish
Pages (from-to)85-93
Number of pages9
JournalOrganic Process Research and Development
Volume21
Issue number1
Early online date16 Dec 2016
Publication statusPublished - 20 Jan 2017
Externally publishedYes

Abstract

The transformation of (abundant) oxygenated biomass-derived building blocks via chemo-enzymatic methods is a valuable concept for accessing useful compounds, as it combines the high selectivity of enzymes and the versatility of chemical catalysts. In this work, we demonstrate a straightforward combination of a phenolic acid decarboxylase (PAD) and palladium on charcoal (Pd/C) that affords the flavor compound 4-ethylguaiacol from ferulic acid. The use of a two-phase system proved to be advantageous in terms of enzyme activity, stability, and volumetric productivity and allows us to carry out the hydrogenation step directly in the organic layer containing exclusively the intermediate, vinylguaiacol. The enzymatic decarboxylation step in the biphasic system afforded 89% conversion of 100 mM (19 g L-1) ferulic acid with an isolated yield of 75%. By extracting 4- vinylguaiacol continuously into the organic phase, conversion was enhanced to 92% using 170 mM (33 g L-1) ferulic acid, which was only possible in the continuous extraction and distillation setup developed. The reaction cascade (PAD-Pd/C) is demonstrated at gram scale, affording the target product 4-ethylguaiacol (1.1 g) in 70% isolated yield in a two-step two-pot process. The enzymatic step was characterized in detail to overcome major constraints, and the process favorably compares in terms of the environmental impact with traditional approaches.

Keywords

    Biocatalysis, Biphasic system, Chemical reduction, Chemo-enzymatic cascade, Decarboxylation

ASJC Scopus subject areas

Cite this

Development and Scaling-Up of the Fragrance Compound 4‑Ethylguaiacol Synthesis via a Two-Step Chemo-Enzymatic Reaction Sequence. / Pesci, Lorenzo; Baydar, Maik; Glueck, Silvia et al.
In: Organic Process Research and Development, Vol. 21, No. 1, 20.01.2017, p. 85-93.

Research output: Contribution to journalArticleResearchpeer review

Pesci L, Baydar M, Glueck S, Faber K, Liese A, Kara S. Development and Scaling-Up of the Fragrance Compound 4‑Ethylguaiacol Synthesis via a Two-Step Chemo-Enzymatic Reaction Sequence. Organic Process Research and Development. 2017 Jan 20;21(1):85-93. Epub 2016 Dec 16. doi: 10.1021/acs.oprd.6b00362
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