Determination of as-built properties of fiber reinforced polymers in a wind turbine blade using scanning electron and high-resolution X-ray microscopy

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Malo Rosemeier
  • Catherine Lester
  • Alexandros Antoniou
  • Christoph Fahrenson
  • Nikolas Manousides
  • Claudio Balzani

Research Organisations

External Research Organisations

  • Technische Universität Berlin
  • Fraunhofer Institute for Wind Energy Systems (IWES)
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Details

Original languageEnglish
Article number100310
Pages (from-to)1-12
Number of pages12
JournalComposites Part C: Open Access
Volume9
Early online date27 Aug 2022
Publication statusPublished - Oct 2022

Abstract

The fiber volume fraction (FVF) and porosity in fiber reinforced polymers (FRPs) depends strongly on the manufacturing process. These parameters influence the mechanical properties and thus the performance of an FRP. For this research, an epoxy-pre-impregnated glass FRP was investigated to determine the FVF and matrix mass fraction taking into consideration all material constituents, including sizing, stitching thread, as well as the porosity, the area density and the fiber orientations of each lamina, the filament fiber diameter, and the inter-laminar void size and shape. Therefore, samples from a commercially manufactured wind turbine rotor blade were experimentally investigated using scanning electron (SEM) and high-resolution X-ray microscopy (micro-CT), as well as a standardized calcination method and geometric measurements. Post-processing techniques such as thresholding and edge detection were used to analyze the images. There was good FVF agreement between SEM and the method of calcination. Micro-void cross-sectional shapes were well captured by SEM while meso- and macro-voids were volumetrically resolved with a reproducible void size distribution for two sample volumes by micro-CT.

Keywords

    Calcination, Fiber reinforced polymer, Fiber volume fraction, Image processing, Micro-CT, Porosity, Pre-preg, SEM, Void content

ASJC Scopus subject areas

Sustainable Development Goals

Cite this

Determination of as-built properties of fiber reinforced polymers in a wind turbine blade using scanning electron and high-resolution X-ray microscopy. / Rosemeier, Malo; Lester, Catherine; Antoniou, Alexandros et al.
In: Composites Part C: Open Access, Vol. 9, 100310, 10.2022, p. 1-12.

Research output: Contribution to journalArticleResearchpeer review

Rosemeier M, Lester C, Antoniou A, Fahrenson C, Manousides N, Balzani C. Determination of as-built properties of fiber reinforced polymers in a wind turbine blade using scanning electron and high-resolution X-ray microscopy. Composites Part C: Open Access. 2022 Oct;9:1-12. 100310. Epub 2022 Aug 27. doi: 10.1016/j.jcomc.2022.100310
Rosemeier, Malo ; Lester, Catherine ; Antoniou, Alexandros et al. / Determination of as-built properties of fiber reinforced polymers in a wind turbine blade using scanning electron and high-resolution X-ray microscopy. In: Composites Part C: Open Access. 2022 ; Vol. 9. pp. 1-12.
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title = "Determination of as-built properties of fiber reinforced polymers in a wind turbine blade using scanning electron and high-resolution X-ray microscopy",
abstract = "The fiber volume fraction (FVF) and porosity in fiber reinforced polymers (FRPs) depends strongly on the manufacturing process. These parameters influence the mechanical properties and thus the performance of an FRP. For this research, an epoxy-pre-impregnated glass FRP was investigated to determine the FVF and matrix mass fraction taking into consideration all material constituents, including sizing, stitching thread, as well as the porosity, the area density and the fiber orientations of each lamina, the filament fiber diameter, and the inter-laminar void size and shape. Therefore, samples from a commercially manufactured wind turbine rotor blade were experimentally investigated using scanning electron (SEM) and high-resolution X-ray microscopy (micro-CT), as well as a standardized calcination method and geometric measurements. Post-processing techniques such as thresholding and edge detection were used to analyze the images. There was good FVF agreement between SEM and the method of calcination. Micro-void cross-sectional shapes were well captured by SEM while meso- and macro-voids were volumetrically resolved with a reproducible void size distribution for two sample volumes by micro-CT.",
keywords = "Calcination, Fiber reinforced polymer, Fiber volume fraction, Image processing, Micro-CT, Porosity, Pre-preg, SEM, Void content",
author = "Malo Rosemeier and Catherine Lester and Alexandros Antoniou and Christoph Fahrenson and Nikolas Manousides and Claudio Balzani",
note = "Funding Information: We thank our colleagues Lisa Schudack, Irene Preu{\ss}, Konstantin Kinsvater and Henning Schnellen, who prepared the samples and conducted the experiments, and Basem Rajjoub, who carried out the manual segmentation of the two-dimensional images exported from the micro-CT reconstructions. Moreover, we thank our colleague Florian Sayer, who acquired the funding for this research. Finally, we would like to thank SSP Technology A/S for providing the samples for this research. This work was supported by the German Federal Ministry for Economic Affairs and Climate Action (BMWK) within the ReliaBlade projects [grant numbers 0324335A and 0324335B]. Funding Information: This work was supported by the German Federal Ministry for Economic Affairs and Climate Action (BMWK) within the ReliaBlade projects [grant numbers 0324335A and 0324335B ].",
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T1 - Determination of as-built properties of fiber reinforced polymers in a wind turbine blade using scanning electron and high-resolution X-ray microscopy

AU - Rosemeier, Malo

AU - Lester, Catherine

AU - Antoniou, Alexandros

AU - Fahrenson, Christoph

AU - Manousides, Nikolas

AU - Balzani, Claudio

N1 - Funding Information: We thank our colleagues Lisa Schudack, Irene Preuß, Konstantin Kinsvater and Henning Schnellen, who prepared the samples and conducted the experiments, and Basem Rajjoub, who carried out the manual segmentation of the two-dimensional images exported from the micro-CT reconstructions. Moreover, we thank our colleague Florian Sayer, who acquired the funding for this research. Finally, we would like to thank SSP Technology A/S for providing the samples for this research. This work was supported by the German Federal Ministry for Economic Affairs and Climate Action (BMWK) within the ReliaBlade projects [grant numbers 0324335A and 0324335B]. Funding Information: This work was supported by the German Federal Ministry for Economic Affairs and Climate Action (BMWK) within the ReliaBlade projects [grant numbers 0324335A and 0324335B ].

PY - 2022/10

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N2 - The fiber volume fraction (FVF) and porosity in fiber reinforced polymers (FRPs) depends strongly on the manufacturing process. These parameters influence the mechanical properties and thus the performance of an FRP. For this research, an epoxy-pre-impregnated glass FRP was investigated to determine the FVF and matrix mass fraction taking into consideration all material constituents, including sizing, stitching thread, as well as the porosity, the area density and the fiber orientations of each lamina, the filament fiber diameter, and the inter-laminar void size and shape. Therefore, samples from a commercially manufactured wind turbine rotor blade were experimentally investigated using scanning electron (SEM) and high-resolution X-ray microscopy (micro-CT), as well as a standardized calcination method and geometric measurements. Post-processing techniques such as thresholding and edge detection were used to analyze the images. There was good FVF agreement between SEM and the method of calcination. Micro-void cross-sectional shapes were well captured by SEM while meso- and macro-voids were volumetrically resolved with a reproducible void size distribution for two sample volumes by micro-CT.

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KW - Porosity

KW - Pre-preg

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ER -

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