Design of an Isolated DC-DC Converter for PV Micro-Inverters with Planar Transformer and PCB Integrated Winding

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Tobias Manthey
  • Tobias Brinker
  • Jens Friebe
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Details

Original languageEnglish
Title of host publication2021 IEEE Energy Conversion Congress and Exposition (ECCE)
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages554-560
Number of pages7
ISBN (electronic)9781728151359
ISBN (print)978-1-7281-5134-2, 978-1-7281-6128-0
Publication statusPublished - 2021
Event13th IEEE Energy Conversion Congress and Exposition, ECCE 2021 - Virtual, Online, Canada
Duration: 10 Oct 202114 Oct 2021

Publication series

NameIEEE Energy Conversion Congress and Exposition
ISSN (Print)2329-3721
ISSN (electronic)2329-3748

Abstract

The objective of this paper is the design and measurement based verification of a highly integrated isolated series resonant DC-DC converter with a power density of a boxed volume of around 6.3 kW/l for use in a PV micro-inverter. In addition to modular flexibility and simplified installation, the integration of the inverter into the solar module leads to challenging requirements but can result in higher efficiency compared to conventional inverters. The planar design of the transformer as well as the PCB integrated winding with litz structure allow for a compact prototype and efficient use at high frequencies around 500 kHz. Furthermore, a comparison of the performance of Si and SiC diodes in the rectifier stage was performed and the results are discussed in the paper. A comparison of different operating points provides information on the optimization potential of the individual components, which results in a maximum efficiency of 96.55%.

Keywords

    litz structure, micro-inverter, PCB winding, planar transformer, series resonant converter

ASJC Scopus subject areas

Sustainable Development Goals

Cite this

Design of an Isolated DC-DC Converter for PV Micro-Inverters with Planar Transformer and PCB Integrated Winding. / Manthey, Tobias; Brinker, Tobias; Friebe, Jens.
2021 IEEE Energy Conversion Congress and Exposition (ECCE). Institute of Electrical and Electronics Engineers Inc., 2021. p. 554-560 (IEEE Energy Conversion Congress and Exposition).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Manthey, T, Brinker, T & Friebe, J 2021, Design of an Isolated DC-DC Converter for PV Micro-Inverters with Planar Transformer and PCB Integrated Winding. in 2021 IEEE Energy Conversion Congress and Exposition (ECCE). IEEE Energy Conversion Congress and Exposition, Institute of Electrical and Electronics Engineers Inc., pp. 554-560, 13th IEEE Energy Conversion Congress and Exposition, ECCE 2021, Virtual, Online, Canada, 10 Oct 2021. https://doi.org/10.1109/ecce47101.2021.9595015
Manthey, T., Brinker, T., & Friebe, J. (2021). Design of an Isolated DC-DC Converter for PV Micro-Inverters with Planar Transformer and PCB Integrated Winding. In 2021 IEEE Energy Conversion Congress and Exposition (ECCE) (pp. 554-560). (IEEE Energy Conversion Congress and Exposition). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/ecce47101.2021.9595015
Manthey T, Brinker T, Friebe J. Design of an Isolated DC-DC Converter for PV Micro-Inverters with Planar Transformer and PCB Integrated Winding. In 2021 IEEE Energy Conversion Congress and Exposition (ECCE). Institute of Electrical and Electronics Engineers Inc. 2021. p. 554-560. (IEEE Energy Conversion Congress and Exposition). doi: 10.1109/ecce47101.2021.9595015
Manthey, Tobias ; Brinker, Tobias ; Friebe, Jens. / Design of an Isolated DC-DC Converter for PV Micro-Inverters with Planar Transformer and PCB Integrated Winding. 2021 IEEE Energy Conversion Congress and Exposition (ECCE). Institute of Electrical and Electronics Engineers Inc., 2021. pp. 554-560 (IEEE Energy Conversion Congress and Exposition).
Download
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abstract = "The objective of this paper is the design and measurement based verification of a highly integrated isolated series resonant DC-DC converter with a power density of a boxed volume of around 6.3 kW/l for use in a PV micro-inverter. In addition to modular flexibility and simplified installation, the integration of the inverter into the solar module leads to challenging requirements but can result in higher efficiency compared to conventional inverters. The planar design of the transformer as well as the PCB integrated winding with litz structure allow for a compact prototype and efficient use at high frequencies around 500 kHz. Furthermore, a comparison of the performance of Si and SiC diodes in the rectifier stage was performed and the results are discussed in the paper. A comparison of different operating points provides information on the optimization potential of the individual components, which results in a maximum efficiency of 96.55%. ",
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