Design of a Direct-Liquid-Cooled Motor and Operation Strategy for the Cooling System

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Ralf Johannes Keuter
  • Florian Niebuhr
  • Marius Nozinski
  • Eike Krüger
  • Stephan Kabelac
  • Bernd Ponick

External Research Organisations

  • Cluster of Excellence SE²A Sustainable and Energy-Efficient Aviation
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Details

Original languageEnglish
Article number5319
JournalENERGIES
Volume16
Issue number14
Publication statusPublished - 12 Jul 2023

Abstract

To make an all-electric aircraft possible, both high power densities and efficiencies are needed. However, particularly high demands are also placed on the thermal management system. Often, the electric motor and cooling system are considered without co-optimization. Particularly in the case of electric motors with conductors directly cooled by a liquid, there is great potential for optimization, since the temperature-dependent Joule losses determine the largest part of the losses. This publication shows the main influencing parameters for the electric motor and cooling system: coolant speed and winding temperature. In addition, the influence of the cooling system control during a flight mission is demonstrated and its potential in mass reduction is quantified. It could be shown that with a low utilized electric motor the maximum winding temperature of 130 (Formula presented.) C is beneficial, the cooling system should work in almost all operation points in its sized operation and the mass of the heat exchanger and pump is negligible compared to the mass of the electric motor and energy storage.

Keywords

    aircraft propulsion, all-electric aircraft, coolant velocity, electric aircraft, electric propulsion system, permanent magnet synchronous motor, winding temperature

ASJC Scopus subject areas

Sustainable Development Goals

Cite this

Design of a Direct-Liquid-Cooled Motor and Operation Strategy for the Cooling System. / Keuter, Ralf Johannes; Niebuhr, Florian; Nozinski, Marius et al.
In: ENERGIES, Vol. 16, No. 14, 5319, 12.07.2023.

Research output: Contribution to journalArticleResearchpeer review

Keuter, RJ, Niebuhr, F, Nozinski, M, Krüger, E, Kabelac, S & Ponick, B 2023, 'Design of a Direct-Liquid-Cooled Motor and Operation Strategy for the Cooling System', ENERGIES, vol. 16, no. 14, 5319. https://doi.org/10.3390/en16145319
Keuter, R. J., Niebuhr, F., Nozinski, M., Krüger, E., Kabelac, S., & Ponick, B. (2023). Design of a Direct-Liquid-Cooled Motor and Operation Strategy for the Cooling System. ENERGIES, 16(14), Article 5319. https://doi.org/10.3390/en16145319
Keuter RJ, Niebuhr F, Nozinski M, Krüger E, Kabelac S, Ponick B. Design of a Direct-Liquid-Cooled Motor and Operation Strategy for the Cooling System. ENERGIES. 2023 Jul 12;16(14):5319. doi: 10.3390/en16145319
Keuter, Ralf Johannes ; Niebuhr, Florian ; Nozinski, Marius et al. / Design of a Direct-Liquid-Cooled Motor and Operation Strategy for the Cooling System. In: ENERGIES. 2023 ; Vol. 16, No. 14.
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